Installation & Operation Manual - StellarSupport - John Deere

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Chapter 8 FIGURE 2. Pump Head and Flow Monitor Sensor Pump Inlet Port 1. Disconnect the sensor cable from the motor control cabling. 2. Loosen the locking nut on the sensor assembly and remove the old sensor assembly from the pump head. 3. Loosen the sensor bracket mounting screws enough to allow the bracket to slide freely on the pump head. FIGURE 3. Flow Sensor Replacement (P/N 063-0173-492) with Bracket and Hardware Updated Pump Flow Monitor Sensor Updated Sensor Bracket Stainless Steel Flat Washer 4. Thread two 5/16” nuts (not supplied) onto a 5/16” bolt (not supplied) to make a gauge tool. Sensor Bracket and Screws The gauge tool will be used to help align the sensor bracket and ensure the sensor body is mounted properly on the pump head. 5. Insert the gauge tool into the recess in the pump head to the right side of the sensor bracket as shown in Figure 4 below. 70 Sidekick Pro ISO Installation & Operation Manual
FIGURE 4. Gauge Tool and Flow Sensor Bracket Alignment Flow Sensor LED Light 6. Tighten the two allen head screws to secure the sensor bracket. Replacement Parts Note: Leave the gauge tool in place to ensure that the sensor bracket stays properly aligned during the rest of the process. The gauge tool may be removed once the sensor lock nut is tightened. 7. Thread the new flow monitor sensor into the pump head until the sensor body contacts the pump head. 8. Tighten the sensor assembly a partial turn until the line on the flow monitor sensor is near vertical and the LED is on the left side of the line. Do not overtighten. Flow Monitor Switch Adjustment Procedure 9. Set the hand valves for the system to recirculate product to the chemical tank and prime and calibrate the pump. 10. Run the injection pump at the lowest injection rate within tolerance for the pump (i.e. 1 oz./min. for 1-40 oz./min. pumps or 5 oz. for 5-200 oz./min. pumps). The LED indicator should be flashing while the pump is running. If the indicator light is not flashing, turn the sensor body a few degrees until the LED flashes. Note: The line on the sensor body should not be more than 45° off of vertical to ensure maximum sensitivity. Once the sensor assembly is properly set and the LED indicator is flashing, tighten the sensor lock nut to secure the sensor body to the bracket. Injection Pump Encoder Encoder Removal 1. Loosen the set screw from the encoder hub. 2. Remove the mounting screws. 3. Carefully slide the encoder assembly off of the shaft. 4. Use a screwdriver to gently lift the locking tab and disconnect the encoder cable connector. Encoder Installation 1. Gently pull the slide lock mechanism to ensure the lock is in the furthest out position. 2. Rotate the encoder hub until the set screw is aligned with the midpoint mark. 3. Loosen the hub set screw slightly to allow the hub to slide onto motor shaft. Gauge Tool Note: You may hear a click when the hub engages with the centering mechanism as the slide lock is pulled out. Manual No. 016-0171-509 Rev. B 71 8
Page 1 and 2:
Installation & Operation Manual Sid
Page 3 and 4:
Table of Contents Chapter 1 Importa
Page 5 and 6:
CHAPTER 1 Chapt er 1Important Safet
Page 7 and 8:
CHAPTER 2 System Overview Chapt er
Page 9 and 10:
Fast Rate Response Introduction Hig
Page 11 and 12:
FIGURE 3. Sidekick Pro ISO Injectio
Page 13 and 14:
Updates Introduction Updates for Ra
Page 15 and 16:
CHAPTER 3 Overview Chapt er 3Instal
Page 17 and 18:
FIGURE 3. Point of Injection Detail
Page 19 and 20:
TABLE 2. In-line Mixer Sizing and S
Page 21 and 22:
Mount the Chemical Tank Installatio
Page 23 and 24: FIGURE 8. Sidekick Pro ISO Pump Mou
Page 25 and 26: Recirculation Check Valve Installat
Page 27 and 28: ISOBUS and Power Connections Instal
Page 29 and 30: Installation FIGURE 11. Sidekick Pr
Page 31 and 32: Verify Installation of the Sidekick
Page 33 and 34: CHAPTER 4 Chapt er 4Calibration Det
Page 35 and 36: Virtual Terminal Calibration Calibr
Page 37 and 38: Rate Cal (Target) The programmed ta
Page 39 and 40: FIGURE 1. Sidekick Pro ISO Pump Mot
Page 41 and 42: Display Smoothing Calibration Toggl
Page 43 and 44: Low Limit Calibration The low limit
Page 45 and 46: CHAPTER 5 Chapt er 5Operation Sidek
Page 47 and 48: Calibrate the Injection Pump Operat
Page 49 and 50: Application Modes and Pump Operatio
Page 51 and 52: Operation The Product Control Home
Page 53 and 54: 4. Select the Product Totals icon f
Page 55 and 56: CHAPTER 6 Product Diagnostics Scree
Page 57 and 58: Injection Diagnostics and Troublesh
Page 59 and 60: Injection Diagnostics and Troublesh
Page 61 and 62: Error Description Possible Cause So
Page 63 and 64: CHAPTER 7 Chapt er 7System Maintena
Page 65 and 66: FIGURE 1. Check Valve Assemblies Di
Page 67 and 68: FIGURE 2. Pump Head and Motor Separ
Page 69 and 70: a. kerosene or fuel oil if the last
Page 71 and 72: CHAPTER 8 Chapt er 8Replacement Par
Page 73: Injection Pump Vacuum Switch To rep
Page 77 and 78: Check Valve Assemblies FIGURE 6. Ch
Page 79 and 80: FIGURE 7. Sidekick Pro ISO Pump (P/
Page 81 and 82: Sidekick Pro ISO 5 to 200 oz./min.
Page 83 and 84: FIGURE 10. Sidekick Pro ISO Pump (P
Page 85 and 86: FIGURE 11. Injection Module (P/N 06
Page 93 and 94: A Application Modes 45 C Calibratio
Page 95 and 96: How Long is the Coverage Period? Ra
Page 98: Sidekick Pro ISO 1 to 40 oz./min an
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Installation & Operation Manual - StellarSupport - John Deere

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