Installation & Operation Manual - StellarSupport - John Deere

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Chapter 1 Chemical Handling and Safety Chemicals used in agricultural applications may be harmful to your health or the environment if not used responsibly. Review the safe, effective, and legal use and disposal of agricultural chemicals with a chemical supplier. • Always follow safety labels and instructions provided by the chemical manufacturer or supplier. • Store agricultural chemicals in original containers and do not transfer to unmarked containers or containers used for food or drink. Store chemicals in a secure, locked area away from human or livestock food and keep children away from storage areas. • Avoid inhaling chemical dust or spray particulate and avoid direct contact with agricultural chemicals. Always wear appropriate personal protective equipment as recommended by the chemical and/or equipment manufacturer. Wash hands and face after using agricultural chemicals and before eating, drinking, or using the rest room. • Seek medical attention immediately if illness occurs during or shortly after the use of chemicals. • Fill, flush, calibrate, and decontaminate sprayer systems in an area where runoff will not reach ponds, lakes/streams, livestock areas, gardens, or populated areas. Thoroughly flush or rinse equipment used to mix, transfer, and apply chemicals after use. • Before servicing any component of the system, thoroughly flush or rinse components with water. • Improper disposal of waste may threaten the environment and ecology. Dispose of empty containers properly. Triple-rinse empty containers and puncture or crush when disposing. Contact a local environmental or recycling center for additional information. If the system malfunctions or becomes clogged, stop the engine or pump and relieve pressure from the spraying system before servicing. Do not operate machinery without instruction and keep equipment in proper working condition. Unauthorized modification to equipment may impair machine function and/or safety and may shorten the working life of equipment. Wear clothing appropriate for the job being performed and avoid loose fitting clothing while working on or near moving components. Keep long hair away from moving components. Electrical Safety WARNING CAUTION Do not reverse power leads. Doing so could cause severe damage to the equipment. Always make sure that the power leads are connected to the correct polarity as marked. Ensure that the power cables are the last cables to be connected. Remove rings and other jewelry to prevent electrical shorts or entanglement in moving parts. 2 Sidekick Pro ISO Installation & Operation Manual
CHAPTER 2 System Overview Chapt er 2Introduction The Raven Sidekick Pro ISO injection system is designed to provide efficient and accurate application of liquid chemicals applied from an injection module. Using a separate injection module, or tank, eliminates mixing chemicals and reduces chemical waste, and simplifies equipment care and maintenance. Sidekick Pro ISO provides connectivity to a ISOBUS system to allow an existing ISO virtual terminal (VT) display to control the rate of the chemical injection system. After proper installation and calibration of the injection system and a VT display, including a target rate for the carrier and injected chemicals, the operator enables the product control system and the control console will automatically maintain the flow regardless of vehicle speed or active boom sections. Performance of the ISOBUS injection system relies upon proper installation and maintenance of the complete sprayer system. Please review this manual before installing or operating this system to help ensure proper setup and follow instructions provided for proper care and maintenance of the injection system. Note: The Raven Sidekick Pro ISO injection systems are not compatible with John Deere Spray Ready application equipment. Injection System Components The direct injection system consists of: • ISOBUS based virtual terminal (VT) display (not provided) • Appropriate cabling and plumbing • Sidekick Pro ISO injection pump • In-line mixer • Cabling required to connect the injection system components and existing ISOBUS • Check valves • Raven ISOBUS product control node for carrier rate control and to relay section status to the Sidekick Pro ISO node. Manual No. 016-0171-509 Rev. B 3
Page 1 and 2: Installation & Operation Manual Sid
Page 3 and 4: Table of Contents Chapter 1 Importa
Page 5: CHAPTER 1 Chapt er 1Important Safet
Page 9 and 10: Fast Rate Response Introduction Hig
Page 11 and 12: FIGURE 3. Sidekick Pro ISO Injectio
Page 13 and 14: Updates Introduction Updates for Ra
Page 15 and 16: CHAPTER 3 Overview Chapt er 3Instal
Page 17 and 18: FIGURE 3. Point of Injection Detail
Page 19 and 20: TABLE 2. In-line Mixer Sizing and S
Page 21 and 22: Mount the Chemical Tank Installatio
Page 23 and 24: FIGURE 8. Sidekick Pro ISO Pump Mou
Page 25 and 26: Recirculation Check Valve Installat
Page 27 and 28: ISOBUS and Power Connections Instal
Page 29 and 30: Installation FIGURE 11. Sidekick Pr
Page 31 and 32: Verify Installation of the Sidekick
Page 33 and 34: CHAPTER 4 Chapt er 4Calibration Det
Page 35 and 36: Virtual Terminal Calibration Calibr
Page 37 and 38: Rate Cal (Target) The programmed ta
Page 39 and 40: FIGURE 1. Sidekick Pro ISO Pump Mot
Page 41 and 42: Display Smoothing Calibration Toggl
Page 43 and 44: Low Limit Calibration The low limit
Page 45 and 46: CHAPTER 5 Chapt er 5Operation Sidek
Page 47 and 48: Calibrate the Injection Pump Operat
Page 49 and 50: Application Modes and Pump Operatio
Page 51 and 52: Operation The Product Control Home
Page 53 and 54: 4. Select the Product Totals icon f
Page 55 and 56: CHAPTER 6 Product Diagnostics Scree
Page 57 and 58:
Injection Diagnostics and Troublesh
Page 59 and 60:
Injection Diagnostics and Troublesh
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Error Description Possible Cause So
Page 63 and 64:
CHAPTER 7 Chapt er 7System Maintena
Page 65 and 66:
FIGURE 1. Check Valve Assemblies Di
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FIGURE 2. Pump Head and Motor Separ
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a. kerosene or fuel oil if the last
Page 71 and 72:
CHAPTER 8 Chapt er 8Replacement Par
Page 73 and 74:
Injection Pump Vacuum Switch To rep
Page 75 and 76:
FIGURE 4. Gauge Tool and Flow Senso
Page 77 and 78:
Check Valve Assemblies FIGURE 6. Ch
Page 79 and 80:
FIGURE 7. Sidekick Pro ISO Pump (P/
Page 81 and 82:
Sidekick Pro ISO 5 to 200 oz./min.
Page 83 and 84:
FIGURE 10. Sidekick Pro ISO Pump (P
Page 85 and 86:
FIGURE 11. Injection Module (P/N 06
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Page 91 and 92:
Page 93 and 94:
A Application Modes 45 C Calibratio
Page 95 and 96:
How Long is the Coverage Period? Ra
Page 98:
Sidekick Pro ISO 1 to 40 oz./min an
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Installation & Operation Manual - StellarSupport - John Deere

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