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sPeCIAL ArABAL - ALUMINIUM-Nachrichten – ALU-WEB.DE

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ECONOMICS<br />

as China has dozens of smelters of that similar<br />

size. Such talk has been initiated years ago.<br />

Henan is China’s largest province for<br />

aluminium production, with the major five<br />

companies being Zhongfu Industrial, Shenhuo<br />

Group, JiaoZuo WanFang Aluminum<br />

Manufacturing Co., Henan Wanji Aluminium<br />

Co. and Henan Yugang Longquan Aluminum<br />

Co. All of them have a production capacity of<br />

0.7-0.8m tpy. Zhongfu is publicly traded on<br />

Shanghai Stock Exchange, while both Shenhuo<br />

and Jiaozuo are listed on Shenzhen Stock<br />

Exchange.<br />

In February it was announced<br />

that China’s government aims<br />

to “vigorously” eliminate obsolete<br />

aluminium capacity in 2013<br />

through economic measures such<br />

as differential power rates. The decommissioning<br />

of technologically<br />

backward smelters is a key work<br />

area in 2013.<br />

Economic measures such as<br />

power rates differentiation will<br />

be studied and employed so as<br />

to raise production input costs to<br />

impel obsolete smelters to exit the<br />

market. In addition, the authorities<br />

aim to set new entry requirements<br />

for the aluminium industry, as already<br />

exist for secondary aluminium<br />

producers.<br />

China had 27.65m tonnes of<br />

aluminium capacity at the end of<br />

2012, with utilisation rates at only<br />

72%. Only 45% of the total capacities<br />

are operated with self-run<br />

power stations, while those relying<br />

on the state grid’s power are<br />

deeply in the red.<br />

Metal prices are expected to<br />

vary little in 2013, with periodic<br />

recovery opportunities depending<br />

on global monetary easing and on<br />

China’s investment policies.<br />

China’s drive to crack down on<br />

surplus non-ferrous metal production<br />

capacity will extend to small<br />

carbon cathode and anode plants as of May.<br />

The guidelines place anode block plants<br />

with an annual capacity of 80,000 tpy or less,<br />

and cathode block plants with a capacity of<br />

20,000 tpy or less, in the government’s ‘restricted’<br />

category, meaning new investment<br />

proposals for such small plants are likely to<br />

be rejected. Those operating existing facilities<br />

that fall under the guidelines may face increasing<br />

regulatory and cost pressures.<br />

Such small capacities proliferated on the<br />

back of the government’s post-financial-crisis<br />

stimulus package, spurred by local government<br />

incentives aimed at creating employment.<br />

But widespread overcapacity and consequent<br />

cost pressures throughout the aluminium industry<br />

are now driving state policies aimed at<br />

reversing the trend. In any case, small capacity<br />

units have already begun to cut production<br />

amid low metal prices, particularly in high-cost<br />

areas such as Henan province.<br />

Cathode and anode exporters are unlikely<br />

to be affected by the rule change, since most<br />

plants in China’s primary export regions are<br />

more sizeable.<br />

Extrusion billets from Dubal<br />

Early in April it was reported that China consumed<br />

0.5% less energy year-on-year in 2012<br />

per tonne of primary aluminium produced.<br />

Electricity consumed per tonne of primary<br />

aluminium dropped on average to 13,8 kWh<br />

in 2012, down 69 kWh from a year ago, and<br />

equal to a reduction in carbon dioxide emission<br />

of 63 kg/t of aluminium produced. China<br />

thereby saved 1.4bn kWh in 2012.<br />

DUBAI: In March Dubai Aluminium (Dubal)<br />

announced it has expanded its interest in<br />

the upstream (raw materials) sector by purchasing<br />

a 20% stake in a calciner development<br />

project as part of a joint venture with Sinoway<br />

Carbon Energy Holdings, Hong Kong, for<br />

an undisclosed sum. The new venture, known<br />

as Sinoway Carbon Co. Ltd, entails the construction<br />

of a 560,000 tpy petroleum coke<br />

calciner in Shandong, China.<br />

Calcined petroleum coke (CPC), is a strategic<br />

raw material for the aluminium smelting<br />

industry, where it is used in the manufacture<br />

of carbon anodes for the electrolytic process.<br />

Dubal will be entitled to an annual off-take<br />

volume of CPC for its smelting operations.<br />

The Sinoway calciner is being<br />

built in two equal phases. Construction<br />

of the first phase was<br />

completed in May. The second<br />

phase is scheduled for completion<br />

in Q4 2013. The plant will employ<br />

Chinese shaft technology <strong>–</strong><br />

a well-proven, simple-to-install,<br />

easy-to-operate system that gives<br />

better yield than other technologies<br />

at substantially lower capital<br />

and operating expense. China has<br />

a surplus supply of green petroleum<br />

coke (GPC). Indeed, China<br />

currently produces more than<br />

40% of annual global GPC/CPC<br />

production, with several GPC refineries<br />

being in close proximity<br />

to the Sinoway development site.<br />

Dubal’s investment in Sinoway<br />

represents a strategic opportunity<br />

to mitigate the company’s supply<br />

and quality concerns, thus contributing<br />

to business continuity.<br />

CPC is one of the main drivers<br />

for cost of production, and is hence<br />

an important factor in the business<br />

equation. With a secure supply<br />

of suitable quality CPC from Sinoway<br />

calciner, Dubal will be well<br />

placed to counter this trend, with<br />

direct benefits to the bottom-line.<br />

At the beginning of June, in a<br />

move that will form a new industrial<br />

giant in the UAE, Mubadala<br />

Development Co. of Abu Dhabi and the Investment<br />

Corp. of Dubai (ICD) announced the<br />

creation of Emirates Global Aluminium. This<br />

jointly-held, equal-ownership company will<br />

integrate the businesses of Dubal and Emal<br />

and has plans for significant local growth and<br />

international expansion.<br />

The accord builds on a successful partnership<br />

that started with the formation of Emal<br />

in 2006, a joint venture of Mubadala and Dubal.<br />

Emirates Global Aluminium will have an<br />

aggregate enterprise value of more than US-<br />

© Dubal<br />

24 <strong><strong>ALU</strong>MINIUM</strong> · 9/2013

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