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sPeCIAL ArABAL - ALUMINIUM-Nachrichten – ALU-WEB.DE

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TECHNOLOGY<br />

people, resources, methods, tools<br />

and knowledge. This presents the<br />

complete picture of what we can<br />

offer. It is only possible to be truly<br />

productive and satisfy customers<br />

when real quality is cultivated<br />

every day and in every activity that<br />

is carried out in the company. We<br />

deeply believe in this motto and<br />

we continue to work towards constant<br />

improvement. And this is true<br />

also in an extrusion plant, because<br />

quality profiles are not produced<br />

through quality machines alone,<br />

but also by quality people.<br />

We are truly confident that all<br />

the passion, the care and the precision<br />

that we put in to our everyday<br />

work produce the real essence of the topquality<br />

machines that we design and build.<br />

At the same time, we strongly believe <strong>–</strong> and<br />

this is confirmed by the conversations that we<br />

have every day with our customers <strong>–</strong> that high<br />

quality profiles can only be produced through<br />

high quality machines and this is our daily<br />

target: making outstanding extrusion handling<br />

systems that will produce defect-free, high<br />

quality extrusions.<br />

In conclusion, quality has always been a<br />

very important factor for Turla and it is very<br />

important to highlight that we were the first<br />

and the only Italian company active in manufacturing<br />

extrusion handling systems to obtain<br />

ISO 9001 certification, which we did in 2003.<br />

Could you outline typical examples of<br />

Turla’s extensive product range?<br />

Our machines have proven their ability to<br />

guarantee minimal or zero equipment downtime.<br />

Construction details and quality are not<br />

a minor issue for us. This is why Hydro, Sapa,<br />

Constellium and other major world players<br />

have continued to select Turla systems for<br />

their extrusion projects.<br />

Why buy a cheaper machine, when a sixmonth<br />

delay in production start-up can cost<br />

you up to ten million euros in production<br />

losses and then after five years most of the<br />

equipment is ready to be scrapped?<br />

We are open and ready every day for transparent<br />

technical discussions with our customers<br />

to consider relative machine comparisons,<br />

which consistently show that Turla is the most<br />

convenient choice that a customer can ever<br />

make for their new machines. In other words<br />

our machines are the least expensive in terms<br />

of global and life cycle costs.<br />

Additionally, we have always been known<br />

for being able to ‘tailor a suit made-to-measure’.<br />

This capacity derives predominantly from<br />

working with clients who need customised<br />

Press main cylinder forged as a single part, without welding<br />

Water and air spray quench model QAH<br />

and not standard production solutions <strong>–</strong> particularly<br />

those that can meet the needs of advanced<br />

customers in delivering the maximum<br />

productivity and the optimum profitability<br />

from their production lines. This approach to<br />

design has resulted in innovative machines<br />

being built primarily for ‘non-standard’ applications,<br />

and in turn have become high performance<br />

standard machines for primary extruders,<br />

which we can now offer to the market<br />

as longtime proven solutions.<br />

For example, our air and water quenching<br />

systems represent a must-have product for<br />

every extruder involved in leading automotive<br />

production. This is also the case, however,<br />

for other equipment such as billet heaters, hot<br />

billet saws, presses, pullers, stretchers, finishing<br />

saws and basket transportation systems. At<br />

the end of the day we are one of the few suppliers<br />

able to supply a complete turnkey solution,<br />

from billet through to profile<br />

finishing, including the extrusion<br />

presses. We offer all types of extrusion<br />

systems, from ultra-light<br />

profiles to those involved in the<br />

production of large components,<br />

such as for structural, railway and<br />

aircraft applications.<br />

Turla’s after-sales services and<br />

customer care activities are supported<br />

by our Teleservice mentioned<br />

earlier and the company’s<br />

capacity to ship spare parts<br />

promptly around the world is well<br />

recognised.<br />

How have the company’s evolution<br />

and developing technologies<br />

continued to support the business?<br />

Turla has organised itself to accomplish<br />

continuous improvement both in designing<br />

and manufacturing point of view, trying to get<br />

the best value from the professional growth<br />

of its employees and the best practices applied<br />

in the manufacturing operations. For example<br />

we have developed very powerful calculation<br />

tools for profiles cooling simulations and now<br />

this technology is definitely a major competitive<br />

advantage when offering quenching systems<br />

all over the world.<br />

Another significant improvement in the last<br />

ten years is the particular care we devote to<br />

the electrical hardware and software preparation<br />

of the machines. These activities represent<br />

for Turla a point of strength in the engineering<br />

and consolidation of machines reliability.<br />

The fact that everything is made, inspected<br />

and proved in-house before shipment to the<br />

<strong><strong>ALU</strong>MINIUM</strong> · 9/2013 63

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