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MegaTamir Epo<br />

Epoxy Based Adhesive And Repair Mortar<br />

PRODUCT DESCRIPTION<br />

A double component, solvent free filling, repair, grading and adhesive mortar with epoxy<br />

bonding and reduced slippage, which is resistant to water and chemical environments.<br />

AREAS OF USE<br />

MegaTamir Epo is used for the filling and grading of holes and gaps on concrete and metal<br />

surfaces, as anchor mortar for inserting iron ores, for the repair of cracks and fractures, for<br />

the protection of bonding of concrete to metal and metal to metal by filling the remaining<br />

gaps against corrosion, and as adhesive for the adhesion of numerous <strong>construction</strong> materials.<br />

It is suitable for use on horizontal and vertical surfaces of indoors and outdoors spaces.<br />

PRODUCT ADVANTAGES<br />

• Highly resistant to chemical effects.<br />

• Gains high strength shortly after the application.<br />

• Highly resistant to dynamic loads.<br />

• Highly resistant to wear and tear and poses high mechanical resistance.<br />

• Ensure excellent adherence for numerous dry and clean surface types.<br />

• Easy to mix and apply thanks to the special fillings in its content.<br />

• Solvent-free and environmentally friendly.<br />

PERFORMANCE<br />

Compression strength ≥ 75 N/mm 2 TS EN 1504 - 4 : 2008<br />

Bending strength ≥ 32 N/mm 2 TS EN 1504 - 4 : 2008<br />

Tensile strength ≥ 17 N/mm 2 TS EN 1504 - 4 : 2008<br />

Concrete bonding strength ≥ 4 N/mm 2 TS EN 1504 - 4 : 2008<br />

Bonding strength to sanded steel ≥ 17 N/mm 2 TS EN 1504 - 4 : 2008<br />

The foregoing values represent the results of the laboratory tests conducted at 23 ± 2°C<br />

temperature and 50% ± 5 relative humidity conditions. The values provided as per the table<br />

may vary depending on the surface and ambient conditions.<br />

REFERENCE STANDARDS<br />

Certifications/Standards<br />

TS EN 1504 - 4<br />

Ministry of Public Works and Settlement Item No.<br />

Ministry of Public Works and Settlement Item No.: 04.613/8E<br />

QUALITY CERTIFICATES<br />

Conformant to TS EN 1504 - 4.<br />

APPLICATION PROCEDURE<br />

Application Surfaces<br />

Indoors and Outdoors Walls;<br />

- Cement based plaster<br />

- Fresh - old concrete<br />

- Iron - steel<br />

Indoors and Outdoors Floors;<br />

- Cement based trowel coating<br />

- Fresh - old concrete<br />

- Iron - steel<br />

Surface Preparation<br />

Iron - Steel Surfaces<br />

• Iron and steel surfaces should strictly be sanded prior to application.<br />

• MegaTamir Epo should be applied to the surface within 4 hours following the sanding. In<br />

the cases, where the product is not applied within 4 hours following the sanding; the surface<br />

should be sanded once again immediately prior to the application.<br />

Fresh Concrete<br />

• The application surfaces should have completed the 28 day curing period.<br />

• Such materials as mortar residues on the cured surface should be removed by mild sanding<br />

or brushing, whereupon the surface should be thoroughly cleaned from dust.<br />

Old Concrete<br />

• The application surfaces should be dry, clean, sound and dust free, and should have been<br />

cleansed of oil, dirt or any materials that may prevent adhesion, and any such materials as<br />

mortar and cement residues should be scraped from the application surface.<br />

• Due care must be taken to ensure that the surface is completely dry prior to the application.<br />

The humidity ratio of the concrete should be 5 % at maximum.<br />

Application Methods<br />

• MegaTamir Epo should be applied in equal thickness on all surfaces to be repaired.<br />

• The surface should be finished with a smoothing trowel following the application.<br />

• The mixture to be prepared should be consumed within 60 minutes. Any mixture, the pot<br />

life of which has expired or which has hardened, should be disposed.<br />

Application Recommendations<br />

• MegaTamir Epo may pose increased consistency when stored in cold weather conditions.<br />

In such cases, the normal consistency of the product should be restored by being moved to a<br />

warm environment or bathed in hot water (having the materials kept in a container filled with<br />

hot water prior to mixing).<br />

• The product should, once mixed, be used before the expiration of its pot life. Any product,<br />

the pot life of which has expired, should not be used during the application. Epoxy based<br />

products have limited pot lives; therefore, due consideration should be given to the fact that<br />

the pot life and dry times would shorten at high temperatures and lengthen at low temperatures.<br />

• Any such foreign substance as lime, cement or plaster should not be added to the product,<br />

which prepared with compounds.<br />

• The product should not be applied on unsound surfaces. The soundness and the load<br />

bearing capacity of old surfaces should be checked prior to adhesion.<br />

• The surface should be preserved from air currents and water contact during and after the<br />

application.<br />

• The product should not be applied to such surfaces, which are exposed to risk of freezing<br />

within the next 24 hours, which are frozen or the frost of which is thawing.<br />

• Due care should be taken to ensure that the material is not exposed to direct sunlight in hot<br />

weather conditions.<br />

• The product should not be applied on extremely windy weather conditions or on hot surfaces,<br />

which are exposed to direct sunlight; and in the cases, where application is imperative under<br />

such conditions, the environment and the surface should be prepared for application in<br />

advance.<br />

• The product should not be applied in rainy weather conditions, and the application surface<br />

should be preserved from rain for a period of 24 hours.<br />

• Refer to our technical support hotline for recommendation on different surface applications.<br />

(PHONE: 444 4 595)<br />

Surface and Ambient Temperature<br />

The surface and ambient temperature should be between +5°C and +35°C whilst at<br />

application.<br />

Application Limits<br />

Useful time for prepared product - Pot life<br />

Surface dryness<br />

Through dry time<br />

Through curing<br />

The foregoing values represent the results of the laboratory tests conducted at 23 ± 2°C<br />

temperature and 50% ± 5 relative humidity conditions. The values provided as per the table<br />

may vary depending on the surface and ambient conditions.<br />

APPLICATION INSTRUCTIONS<br />

Mixing Ratio<br />

Component A (4.5 kg) and component B (1.5 kg) should be thoroughly mixed.<br />

Mixing Equipment<br />

• Low speed electrical mixer (400 cycles/min.)<br />

• Special tip stirring equipment<br />

Mixing Period<br />

The product should be stirred with a low-speed mixer until any dry dust and globs are<br />

eliminated. The mortar should, then, be stirred once again for 1 to 2 minutes after being had<br />

settled for 3 to 4 minutes following preparation.<br />

Application Equipment<br />

• Steel trowel<br />

• Scraper<br />

• Mortar / Mastic gun<br />

Equipment Cleaning<br />

The equipment used should be cleaned with such solvents as thinner, acetone or toluene<br />

immediately after the application.<br />

The non-cured epoxy on the application surface should be cleaned with a moist sponge or a<br />

moist sponge mildly saturated with detergent.<br />

The dried epoxy can be cleaned mechanically. In order for easy mechanical cleaning; the<br />

contaminated tools may be kept within such solvents as thinner, acetone or toluene for 1 to<br />

2 hours, which would soften the epoxy.<br />

TECHNICAL PROPERTIES<br />

Chemical Structure: Solvent free repair mortar with epoxy bonding<br />

Density: 1.75 ± 0.1 gr/cm 3<br />

Solid Matter Content: %100<br />

Color: Gray<br />

Maximum 1 hour<br />

Minimum 4 hours<br />

Minimum 18 hours<br />

7 days<br />

CONSUMPTION<br />

Recommended consumption amount for application in roughly 1 mm thickness on 1 m 2<br />

surface is 1.5 - 2.0 kg. The said value may vary, depending on the surface and ambient<br />

conditions.<br />

97

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