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The Delft Sand, Clay & Rock Cutting Model, 2019a

The Delft Sand, Clay & Rock Cutting Model, 2019a

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3.6.5. <strong>The</strong> Resulting <strong>Cutting</strong> Forces.<br />

<strong>The</strong> General <strong>Cutting</strong> Process.<br />

<strong>The</strong> resulting cutting forces in x, y and z direction can be determined once the deviation velocity components are<br />

known. However, it can be seen that the second velocity condition equation (3-67) requires the horizontal and<br />

vertical cutting forces perpendicular to the cutting edge, while these forces can only be determined if the mobilized<br />

internal and external friction angles and the mobilized cohesion and adhesion (equations (3-68), (3-69), (3-70) and<br />

(3-71)) are known. This creates an implicit set of equations that will have to be solved by means of an iteration<br />

process. For the cutting forces on the blade the following equation can be derived:<br />

<br />

x2 h d2<br />

<br />

F F cos F sin<br />

(3-72)<br />

<br />

y2 h d2<br />

<br />

F F sin F cos<br />

(3-73)<br />

F<br />

z2<br />

F<br />

(3-74)<br />

v<br />

<strong>The</strong> problem of the model being implicit can be solved in the following way:<br />

A new variable λ is introduced in such a way that:<br />

<br />

vd1<br />

vd<br />

sin<br />

<br />

1 <br />

<br />

1<br />

vd2<br />

vd<br />

sin<br />

<br />

1 <br />

<br />

(3-75)<br />

(3-76)<br />

This satisfies the condition from equations (3-61) and (3-62) for the sum of these 2 velocities:<br />

d1 d2 d<br />

<br />

v v v sin<br />

(3-77)<br />

<strong>The</strong> procedure starts with a starting value for λ=1. Based on the velocities found with equations (3-75), (3-76),<br />

(3-52) and (3-53), the mobilized internal φe and external δe friction angles and the cohesion ce and adhesion ae can<br />

be determined using the equations (3-68), (3-69), (3-70) and (3-71). Once these are known, the horizontal Fh and<br />

vertical Fv cutting forces in the plane perpendicular to the cutting edge can be determined with equations (3-8) and<br />

(3-9). With the equations (3-48), (3-50), (3-64) and (3-65) the friction and deviation forces on the blade and the<br />

shear plane can be determined. Now with equation (3-67) the value of the variable λ can be determined and if the<br />

starting value is correct, this value should be found. In general this will not be the case after one iteration. But<br />

repeating this procedure 3 or 4 times should give enough accuracy.<br />

3.7. Example Program in Visual Basic 6.<br />

Start:<br />

Labda = 1<br />

'In case of deviation angle<br />

If Iota 0 <strong>The</strong>n<br />

Vr1 = Vd * cos(Iota) * sin(Alpha) / sin(Alpha + Beta)<br />

Vr2 = Vd * cos(Iota) * sin(Beta) / sin(Alpha + Beta)<br />

Vd1 = Vd * sin(Iota) * Labda / (1 + Labda)<br />

Vd2 = Vd * sin(Iota) / (1 + Labda)<br />

'So Vd1+Vd2 = Vd * sin(Iota)<br />

Phi_e = atn(Tan(Phi) * cos(atn(Vd1 / Vr1)))<br />

Delta_e = atn(Tan(Delta) * cos(atn(Vd2 / Vr2)))<br />

Cohesion_e = Cohesion * cos(atn(Vd1 / Vr1))<br />

Adhesion_e = Adhesion * cos(atn(Vd2 / Vr2))<br />

End If<br />

(3-52)<br />

(3-53)<br />

(3-75)<br />

(3-76)<br />

(3-68)<br />

(3-69)<br />

(3-70)<br />

(3-71)<br />

Copyright © Dr.ir. S.A. Miedema TOC Page 91 of 454

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