The Delft Sand, Clay & Rock Cutting Model, 2019a

A Wedge in Dry Sand Cutting.
Chapter 11:
A Wedge in Dry Sand Cutting.
11.1. Introduction.
The cutting theories until now works well for small blade angles, however when the blade angle and the other
angles involved increase, a problem with the model may occur. The basic equations contain a denominator with
the sine of the sum of the blade angle, the shear angle, the internal friction angle and the external friction angle.
So if the sum of these angles equals 180 degrees, the denominator is zero, meaning a division by zero giving
infinity. Even worse, if the sum of these angles is greater than 180 degrees the sine gives a negative result, meaning
the cutting forces become negative. But already if the sum of these angles approach 180 degrees the sine becomes
very small and since it is in the denominator, the cutting forces would become very high. Now nature will normally
choose the road of least resistance, nature will try to find another mechanism for the cutting process and this
mechanism might be the occurrence of a wedge in front of the blade. This wedge will form a pseudo cutting blade
A-C with a blade angle much smaller than the angle of the real blade. The probability of the occurrence of a wedge
is large for sand and rock since all 4 angles mentioned play a role there. For clay the probability is much smaller,
since in clay cutting normally the internal and external friction angles do not play a role.
Now nature may choose another mechanism which will result in even smaller cutting forces, like the model of
Hettiaratchi & Reece (1975), but their model is more complicated. The philosophy here is that if a mechanism can
be found resulting in smaller cutting forces than the model used for small blade angles, this model will give a better
prediction than the model for small blade angles. The wedge mechanism is such a mechanism, with the advantage
that it is relatively simple to use and the cutting forces predicted with this model match the cutting forces from the
experiments of Hatamura & Chijiiwa (1977B) pretty close. So from a pragmatic point of view this mechanism will
be discussed for large blade angles.
Figure 11-1: Definitions.
Figure 11-2: Alternative geometry of
the layer cut.
Figure 11-3: The cutting mechanism.
Copyright © Dr.ir. S.A. Miedema TOC Page 333 of 454