HEMISKI Zbirka re{eni zada~i REAKTORI 3

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Petti del. Kataliti~ki reaktor so fiksen sloj katalizator (PBR) Od grafi~kiot prikaz na promenata na konverzijata i temperaturata nadol` reaktorot moè da se konstatira deka 40% konverzija na reaktantot ne e blisku do ramnote`nata za adijabatska rabota – nitu edna od krivite ne pokaùva plato! Ako se pobara ovaa informacija (kako presek pome|u zavisnosta X * (T) od ravenkata (1) i XEB(T) od ravenkata (5)), }e se dobie vrednosta: X * adijabatsk a 0, 5033, T 767, 186 [to se odnesuva do potrebniot broj reaktorski cevki za da se obezbedi zadadenoto dnevno proizvodstvo na produktot B od 20 toni so 40% konverzija na reaktantot, toj }e se presmeta od dobieniot podatok za potrebnata koli~ina katalizator, W = 5500 kg. Volumenot na ovaa koli~ina katalizator e: V W / sloj 5500/ 1400 3, 9286 m dodeka volumenot na edna reaktorska cevka e: V cevka X(W) T(W) 0, 785 W (kg) W (kg) 0, 8 2 1, 2 0, 603 m K. 3 . 3 , 357
358 Potrebniot broj reaktorski cevki povrzani paralelno e: 3,9286/0,603 = 6,5 cevki! Sekako deka brojot na reaktorski cevki mora da e cel broj! Ako paralelno se povrzat sedum cevki, toa }e odgovara na 7 0, 603 1400 5910 kg katalizator, a so ovaa koli~ina katalizator, so adijabatska rabota na reaktorot, se postignuva izlezna konverzija od 40,9%, so temperatura na izleznata struja od reaktorskite cevki od T = 796 K. Zada~a 11 Hidrogenacija na toluen vo izotermen PBR Da se opredeli potrebnata koli~ina katalizator, kako i volumenot, na ceven kataliti~ki reaktor so fiksen sloj katalizator, vo koj }e se izveduva reakcija na hidrogenacija na toluen do benzen i metan so 89,5% konverzija na toluenot, so izlezen protok na benzenot od FB = 10 mol/min. Reakcijata treba da se izvede izotermno na temperatura od 600 o C = 873 K i pritisok od P = 10 atm. Vleznata smesa e sostavena od toluen, vodorod i inerti vo molski soodnos toluen/ vodorod/inerti = 20%/40%/40%. Gustinata na katalizatorskiot sloj e sloj = 2300 kg/m 3 . Stehiometrijata i kinetikata na reakcijata se: C 6 H 5 CH 3 k KT pT p ( rT ) 1 K p K K T ( 873K) H 2 B C B 1, 01 6 atm H H 1 6 p T T 8 k( 873K) 1, 4110 ; CH 4 mol/(g mol/(g K B ( T H B M ) ( 873K) s) ; s atm) ; p i 1, 45 ( atm) ; Re{enie: Bidej}i procesot e izotermen, potrebni se samo ravenka za dizajn i kombinacija od kinetika i stehiometrija. kat kat atm 1 .
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HEMISKI REAKTORI 3 Zbirka re{eni za
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Skopje, 2010
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Predgovor . . . Hemiskiot reaktor e
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lot da se stekne so ve{tina da gi k
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~ite }e mu ovozmoì preku niv da go
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5. TOPLINSKI BILANSI ..............
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XIV êtvrti del IDEALEN CEVEN REAKT
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Zada~a 4. Adijabatski PBR so pretho
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1. STEHIOMETRIJA 1.1. Prost reakcio
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Prv del. Definicii, koncepti, stehi
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2. TOPLINA NA REAKCIJA I HEMISKA RA
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3. IZRAZI ZA BRZINA NA REAKCIJA 3.1
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Molskite koncentracii vklu~eni vo b
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kako ravenkata (52). Razlikata e vo
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Ravenkite za dizajn na cevniot reak
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Ravenkata za dizajn na ceven reakto
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Za presmetka na brojot na reaktorit
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28 Po~eten uslov za re{avawe na sis
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Toplinski bilansi za adijabatska ra
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32 T H ( r ) V r A a, vlez Ta, vle
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Toplinski bilansi za izotermna rabo
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Osnovnata ravenka na toplinskiot bi
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38 H / L Q q dz Ua ( T T ) dz ;
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Vtor del [arèn reaktor
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Re{enie: a) Za izotermna rabota na
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POLYMATH Results Calculated values
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Explicit equations as entered by th
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Jasno e deka vremeto potrebno za re
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Zada~a 2 64 [arèn reaktor i CSTR s
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Rezultatot e deka so eden {arèn re
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Vo ravenkata za dizajn (48) gi zame
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a) Brojot na {arìte koj }e go obez
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Kone~nata forma na brzinskiot izraz
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76 Mi % (w/w) 1 3 Cio smesa kmol/m
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Re{enie: Samo so primena na ravenka
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data e so sè pomali temperaturni r
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) Za varijantata na razmena na topl
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( H r )( rA ) V TW , vlez T
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Vkupnata koli~ina toplina {to }e se
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) Za presmetka na vremeto na reakci
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( 1 X ) To C A C Ao ; (1) ( 1 0, 5
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11620 X T To . (6) 38, 73 12, 91X
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96 t r t r C P dP dP C Ao ; 0, 5(
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a) Od kineti~kite podatoci da se op
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100 C C W n C Wo / V Wo W rastvor
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A B ; ( rA) k1C A k2C B ; 7 1 k
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) Vremeto na reakcija za 80% konver
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presmetki za izotermna rabota na re
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Zada~a 1 Hidrogenacija na etilen vo
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Tret del. Proto~en reaktor od rezer
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1 Tret del. Proto~en reaktor od rez
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POLYMATH Results Tret del. Proto~en
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F F X X A1 B1 1 1 Tret del. Proto~e
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C B2 0, 1056 F F X 2 A2 B2 2 Tre
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Zada~a 8 Tret del. Proto~en reaktor
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Explicit equations [1] R = 0 [2] T
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X * XMB XEB X*; XMB; XEB 1 0.8 0.6
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XMB XEB 1 0.8 0.6 0.4 0.2 Zada~a 10
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( C C A1 ( C C A2 ( C C A3 A Tret d
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1 Tret del. Proto~en reaktor od rez
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Zada~a 15 Tret del. Proto~en reakto
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C C C C Bo Bo Wo Wo Tret del. Proto
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dT dt Tret del. Proto~en reaktor od
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Zada~a 1 Endotermna reakcija vo gas
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êtvrti del. Idealen ceven reaktor
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Re{enie: êtvrti del. Idealen ceven
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A (NO) B (O2) C (NO2) I (N2) êtvrt
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X 0 0, 2 êtvrti del. Idealen ceve
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Re{enie: a) Izotermna rabota: êtvr
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T (K) k (T) izraz (4) êtvrti del.
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( r êtvrti del. Idealen ceven reak
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0,22 êtvrti del. Idealen ceven rea
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Zada~a 16 êtvrti del. Idealen ceve
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V PFR k F Ao êtvrti del. Idealen c
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Page 324 and 325: êtvrti del. Idealen ceven reaktor
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Page 341 and 342: Ponatamu podgotvuvame brzinski izra
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Page 347 and 348: 330 Fio Fi() Fi(X) pi = yiP = (Fi/F
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Page 359 and 360: Re{enie: Rabota so razmena na topli
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Page 363 and 364: Kako {to moè da se vidi od dobieni
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Page 379 and 380: POLYMATH Results Calculated values
Page 381 and 382: 364 Za brzinski izraz preku konverz
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Page 399 and 400: Za da zaklu~ime dali ovoj volumen e
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Page 411 and 412: Izleznata konverzija normalno raste
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Page 419 and 420: 402 1060 1032 T(K) X 1004 976 948 9
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408 X 1 0.8 0.6 0.4 0.2 0 900 950 1
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T 1053 930.72495 1053 930.72495 FAo
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sokot, potoa podatokot za konstante
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Za vrednosti na Re-brojot pome|u 30
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416 V (m 3 ) P(V) V (m 3 ) X(T) T (
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eaktorot: dali toa }e bide izotermn
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2) Da se povtori re{enieto pod 1),
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e{avawe na zada~ata da se koristi p
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ni ravenki, (5), (6) i (7), zavisno
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Ramnoteà: Za da se kompletira slik
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Explicit equations [1] Feo = 0.0034
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432 T (K) Presek na ramnote`na i ad
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cionen mehanizam koj, pokraj glavna
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436 - vodorod, H: - benzen, B: - et
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Za da se re{i sistemot od 7+1 difer
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440 FE(V) Promena na molskite proto
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442 F F F F F F F E FEo 1) 1 ( 1
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enzen izvedena pod dadenite uslovi
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- toplinski kapaciteti na reaktanto
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dX (rA ) . (3) dW FAo Ravenkata (3
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FAo 20 20 20 20 T 527.23 527.23 812
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2) Novata varijanta na adijabatskat
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454 C P, A F C i H r C P, i P, B
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Zna~i, so ovaa varijanta razreduvaw
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segment }e treba da se presmetuva p
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dodeka izrazite za molskite koncent
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Toi 650.66442 650.66442 650.66442 6
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Sedmiot segment: POLYMATH Results C
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470 X 0.4 0.32 0.24 0.16 0.08 0 500
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Zada~a 5 472 Proizvodstvo na glukon
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30 24 / 144 5 . Zna~i, na po~etok
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T a b e l a 1 Po~etok na ciklus 10
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478 Vmax / K m 1 5 3 k 0, 016 h
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te~nata reakciona smesa se odrùva
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482 r r , r , 1 r , 2 r , 3 C
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azot za vkupno sozdadena kiselina (
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486 CB(t) CM(t) t (s) t (s) t (s) A
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Zada~a 7 488 Kataliti~ka oksidacija
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490 dX dW ( rA ) F1 ( X , T ) (2)
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Podolu se izve{taite i grafi~kite p
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K2 13.126279 5.2903007 13.126279 5.
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Reakcioniot plan pretstavuva grafik
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498 Podatoci potrebni za re{avawe n
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nosno ravenka za dizajn (preku konv
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0, 01094 kmol ( rA ) k 0, 425 P ; P
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- proizvod od koeficientot na preno
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506 - Drugite podatoci se: sloj 5
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508 X(W) W (kg) Zavisnost konverzij
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temperatura dava podobar efekt i vo
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Bidej}i reakcijata e egzotermna so
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514 - Kinetika r ( r k r k 1 1 2 2
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516 k k r k k 1 1 1 2 2 2 dF C dV d
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So solverot za diferencijalni raven
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na koncentracijata na kislorodot. T
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522 Varijanta 2. Proces so kislorod
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Ravenka za dizajn na PBR: Ravenkata
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Sistemot diferencijalni ravenki (11
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528 FA(W) FB(W) FC(W) W (kg) FD(W);
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Ravenkite {to treba da se kombinira
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vo 7648.55 7648.55 7648.55 7648.55
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536 r2(W) r1(W) Grafik na zavisnost
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Y = 1 7, 077 ( 1 0, 45) ( 1 0, 4
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540 r2(W) r1(W) W (kg) Grafik na za
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1 ( rA ) 1 r1 k1 p A pB kmol/(kg
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544 Za specifi~nata povr{ina se zam
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na toplina i za protokot na vodata
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Cpa 44.257982 44.257982 65.187219 5
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Na prviot grafik ne e pretstavena z
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552 Da se presmetaat i analiziraat
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FMo 9, 07 3 CMo 0, 169 kmol/m .
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povtorno treba da se re{at ravenkat
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da se odviva taka vleznata temperat
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560 ~ , i iC P 35 12, 518 0, 05
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Vremeto na nestacionarniot period n
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564 C C C Ao Bo Mo F F Ao o Bo
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Kako {to se gleda od dobienite rezu
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Zada~a 11 568 Proizvodstvo na akril
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na izreagiran propilen (AK/P 0,82-
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se dobivaat preku stehiometriskite
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Granicite za re{avawe na ravenkite
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578 T(V) Grafik 2. Promena na tempe
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turata e T 520 K. Vo ovaa presmetk
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smesa moè da se izrazi preku edins
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inerti i amonijak. Koga vtoroto e s
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586 k1 pC 2 R 0 K P ( atm ) ; (
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duvanata reakcija. Ovaa operacija t
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I dvata grafika, 2 i 3, pokaùvaat
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( r A 592 F C F F F F To T T F
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Sledniot ~ekor e da se sostavat mol
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na i specifi~nata povr{ina na topli
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[5] k1 = 1.79*(10^4)*exp(-20800/1.9
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Stepen na konverzija na azot Stepen
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602 1) UaV = 25000 kJ/(m 3 ·h·K)
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LITERATURA 1. Levenspiel, Octave, C
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ISBN 978-608-65044-3-4
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HEMISKI Zbirka re{eni zada~i REAKTORI 3

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