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Timken Super Precision Bearings for Machine Tool Applications

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A<br />

ENGINEERING<br />

Stiffness (relative to 180˚ load zone)<br />

2.5<br />

2<br />

1.5<br />

1<br />

0.5<br />

0<br />

Loading:<br />

100% C 90<br />

10% C 90<br />

45 90 135 180 225 270 315 360<br />

Load Zone (˚)<br />

Fig. 5. Effect of load zone on bearing stiffness.<br />

Since thermal expansion can dramatically affect preload or setting,<br />

it can also play a very important role in the resulting static and<br />

dynamic stiffness of a spindle system. This applies to ball bearings<br />

as well.<br />

An inherent advantage of the tapered roller bearing is that it can<br />

be adjusted after mounting. This means that the optimum stiffness<br />

can be obtained either by determining the proper setting during<br />

the mounting phase <strong>for</strong> a simple bearing arrangement, or during<br />

running by the use of a “variable preload” bearing design such as<br />

<strong>Timken</strong> ® Hydra-Rib TM and Spring-Rib TM bearings.<br />

To better manage the load sharing of the set of rolling elements,<br />

<strong>Timken</strong> offers a variety of designed-in preload levels <strong>for</strong> ball<br />

bearings. Be conservative with the addition of preloading as these<br />

<strong>for</strong>ces will contribute to heat generation, reducing the maximum<br />

permissible speed of either ball or tapered roller bearing designs.<br />

Accuracy<br />

Another key factor in the machine’s precision is the runout<br />

(rotational accuracy) of the bearing. This affects the geometry and<br />

surface finish of the target workpiece. For the ultimate accuracy<br />

and repeatability of machine tool motion, <strong>Timken</strong> ® super precision<br />

ball bearings offer the best control, with quietness of operation and<br />

reduced vibration. To achieve the highest level of precision with<br />

increased stiffness and load capacity, multiple ball bearings may<br />

be used in sets specifically designed <strong>for</strong> this purpose.<br />

The most widely recognized definition of quality is contained within<br />

the ABEC/ISO classes; however some factors affecting per<strong>for</strong>mance<br />

of a bearing are not completely defined within these standards. This<br />

allows <strong>for</strong> a significant range of variability in product per<strong>for</strong>mance<br />

among bearing manufacturers. To provide premium per<strong>for</strong>mance, all<br />

<strong>Timken</strong> ball bearing MM, MMV and MMX precision grades comply<br />

with strict controls over these non-specified parameters – all of<br />

which can have a direct impact on the service life and per<strong>for</strong>mance<br />

of a bearing.<br />

18 TIMKEN MACHINE TOOL CATALOG

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