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Timken Super Precision Bearings for Machine Tool Applications

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A<br />

ENGINEERING<br />

SHAFT AND HOUSING CONSIDERATIONS<br />

TAPERED ROLLER BEARINGS<br />

In general, machining bearing seats and shoulders in spindles and<br />

housings requires careful consideration of the following <strong>for</strong>m and<br />

orientation characteristics. The first four characteristics apply to<br />

the seats of bearing rings.<br />

• Circularity (roundness) of each seat at every cross section.<br />

• Cylindricity of each seat. Cylindricity includes the taper,<br />

roundness and other <strong>for</strong>m characteristics of the seat.<br />

• Coaxiality of the inner ring seats on the spindle and coaxiality<br />

of the outer ring seats in the housing. Coaxiality includes<br />

offset misalignment and angular misalignment between seats.<br />

• Angularity of each bearing ring seat. This is a consideration<br />

when an inner ring seat is tapered.<br />

The following two characteristics apply to the shoulders<br />

corresponding to each bearing seat.<br />

• Perpendicularity (squareness) of each shoulder to its<br />

corresponding bearing seat, or as a more practical measure,<br />

perpendicularity of each shoulder to the spindle or housing<br />

centerline established from the two bearing seats.<br />

• Flatness of each shoulder. A practical way of assessing the<br />

combined perpendicularity and flatness of each shoulder is to<br />

measure the total runout of the shoulder relative to the spindle<br />

or housing centerline. The runout of the face of the adjusting<br />

nuts, if used, should also be measured.<br />

The tolerances to which these characteristics should be held are<br />

dependent upon the class, size and application of the bearing.<br />

In general, these tolerances should be no greater than the total<br />

indicator reading (T.I.R.) of the assembled bearing.<br />

Some of the characteristics can be difficult to measure precisely.<br />

The individual user may elect to measure a subset of these<br />

characteristics (roundness and taper as an alternative to<br />

cylindricity). The individual user must determine the degree of ef<strong>for</strong>t<br />

and expense to be invested in the measurements. That determination<br />

should be based on the intended application of the bearing and<br />

the level of confidence in the machining process employed to<br />

manufacture the spindle and housing.<br />

Surface Finishes – <strong>Precision</strong> <strong>Bearings</strong><br />

<strong>Precision</strong> class bearings should be mounted on shafts and in<br />

housings that are finished to at least the same precision limits as<br />

the bearing bore or outside diameter.<br />

Furthermore, high-quality surface finishes together with close<br />

machining tolerances of bearing seats also must be provided. The<br />

following tabulations give some guidelines <strong>for</strong> all these criteria.<br />

Bearing class<br />

All sizes C B A AA<br />

3 0 00 000<br />

μm<br />

μin<br />

μm<br />

μin<br />

μm<br />

μin<br />

μm<br />

μin<br />

Shaft - Ra 0.8 0.6 0.4 0.2<br />

32 24 16 8<br />

Housing - Ra 1.6 0.8 0.6 0.4<br />

63 32 24 16<br />

Table 19. Suggested tapered roller bearing shaft and housing finishes.<br />

88 TIMKEN MACHINE TOOL CATALOG

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