MOTOX gearbox - DS TECH

Table of contents4.3 Tightening torque for fastening bolts on the gearbox ................................................................. 294.4 Fastening in the case of high shock loads.................................................................................. 294.5 Gearbox with foot mounting ........................................................................................................ 304.6 Gearboxes in foot or flange version ............................................................................................ 314.7 Gearbox with C-type housing flange........................................................................................... 314.8 Mounting the input or output element on the gearbox ................................................................ 344.9 Removing and installing the protection cover ............................................................................. 364.10 Removing and installing the shaft-mounted gearbox.................................................................. 384.10.1 General information on installing the shaft-mounted gearbox .................................................... 384.10.2 Removing and installing the hollow shaft.................................................................................... 394.10.2.1 Mounting the hollow shaft ........................................................................................................... 394.10.2.2 Removing the hollow shaft with parallel key ............................................................................... 414.10.3 Shrink disk................................................................................................................................... 434.10.3.1 Mounting the shrink disk ............................................................................................................. 434.10.3.2 Pulling off the shrink disk ............................................................................................................ 454.10.3.3 Cleaning and lubricating shrink disks.......................................................................................... 454.10.4 Torque arms with shaft-mounted gearboxes .............................................................................. 464.10.4.1 General information for torque arms with shaft-mounted gearboxes ......................................... 464.10.4.2 Mounting torque arms on parallel shaft gearboxes..................................................................... 474.10.4.3 Mounting torque arms on bevel helical gearboxes and helical worm gearboxes ....................... 485 Commissioning ........................................................................................................................................ 495.1 General information for commissioning ...................................................................................... 495.2 Checking the oil level prior to commissioning............................................................................. 495.3 Fitting the gearbox ventilation ..................................................................................................... 495.3.1 Screwing in the vent filter or pressure breather valve without securing clip ............................... 495.3.2 Installing the pressure breather valve with securing clip (optional) ............................................ 505.4 Gearbox with backstop (optional) ............................................................................................... 506 Operation................................................................................................................................................. 517 Faults, causes and remedies ................................................................................................................... 538 Service and maintenance ........................................................................................................................ 578.1 General notes about maintenance.............................................................................................. 578.2 Checking and changing lubricants .............................................................................................. 598.2.1 General safety notes for checking and changing lubricants ....................................................... 598.2.2 Checking the oil level .................................................................................................................. 608.2.3 Checking the oil level using the oil sight glass (optional)............................................................ 638.2.4 Checking the oil level using the oil dipstick (optional)................................................................. 638.2.5 Checking the oil quality ............................................................................................................... 648.2.6 Changing the oil .......................................................................................................................... 658.2.6.1 General safety notes for changing the oil ................................................................................... 658.2.6.2 Draining the oil ............................................................................................................................ 668.2.6.3 Flushing the gearbox when changing between incompatible oils............................................... 678.2.6.4 Filling in oil................................................................................................................................... 688.2.7 Topping up with oil ...................................................................................................................... 688.2.8 Changing the roller bearing grease............................................................................................. 69BA 20104 Operating Instructions, 05/2011