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Assessment and Future Directions of Nonlinear Model Predictive ...

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Integration <strong>of</strong> Economical Optimization <strong>and</strong> Control 4254321referenceon−line00 1 2 3 4 5time/time ref1.02referencemeasurement1.01on−line10.990.980 1 2 3 4 5time/time refFig. 4. Results using the two-level strategy with open-loop dynamic optimization:Fresh monomer flowrate F M,in (left) <strong>and</strong> polymer molecular weight M W (right)2.3 Tight Integration <strong>and</strong> Uncertainty H<strong>and</strong>lingThe two-level strategy is essentially a cascaded optimizing feedback control systemwhich generalizes steady-state RTO <strong>and</strong> advanced predictive control <strong>of</strong> intentionallydynamic processes. In this approach, the overall problem is decomposedinto two sub-problems (with consistent objectives) that need to be subsequentlyre-integrated in closed-loop. Furthermore, to consider effects <strong>of</strong> uncertainty, thetracking reference trajectories can be updated by repetitive re-optimization usingthe feedback (state <strong>and</strong> eventually model update) provided at a constanttime interval ∆¯t. However, a repetitive re-optimization is not always necessary.Rather, it can be systematically triggered by analyzing the optimal referencetrajectories based on the disturbance dynamics <strong>and</strong> its predicted effect on theoptimality <strong>of</strong> P1 if needed. Two strategies are proposed for uncertainty h<strong>and</strong>ling<strong>and</strong> tighter integration <strong>of</strong> the two-levels <strong>of</strong> dynamic optimization <strong>and</strong> controlsubsequently. In the first approach introduced in Section 3, a neighboring extremalcontrol approach is used for linear updates <strong>of</strong> the reference trajectorieseven in case <strong>of</strong> active inequality constraints. In the second approach presentedin Section 4, a solution model is derived from a nominal optimal solution <strong>of</strong> thedynamic optimization problem. The resulting solution model is used to implementa decentralized supervisory control system to implement a controller withclose-to-optimal performance even in case <strong>of</strong> uncertainty.3 Sensitivity-Based Update <strong>of</strong> Reference Trajectories3.1 ConceptDue to uncertainty, the reference trajectories <strong>of</strong> the inputs <strong>and</strong> outputs needto be updated. So far, the update is done via repetitive re-optimization, whichcan be computationally expensive. Furthermore this may not be necessary asthe updated solution <strong>and</strong> the predicted benefits (objective function) may not besignificantly different from the reference solution. Parametric sensitivity analysis

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