R 1200 CL

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R 1200 CL Disclaimer This training reference book is not intended to be a complete and all inclusive source of servicing, repairing or troubleshooting the motorcycle. This is only part of the training information designed to ensure that uniform procedures and information are presented to all participants of Technical Training conducted by BMW Motorcycles. The technician must always refer to and adhere to the following official BMW Motorrad and BMW North America, Inc service publications. • Training Materials • Repair Manuals • Service Bulletins • MoDiTeC Service Bulletins are issued by the BMW Motorcycle Service Department, regarding changes in operation, and repair or maintenance procedures. Service Bulletins are available on MTAS (www.bmwmc.net). From the departments menu button on the home page, select “On-line bulletin search”. Information Status, (date indicated on front cover). For changes/additions to the technical data, please refer to current information issued by the BMW NA Motorcycle Service Department. BMW of North America, LLC BMW Motorcycles ZU-X-S-51 R 1200 CL Introduction
R 1200 CL Table of Contents Subject Page Technical Features in Detail Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Digital Motor Electronics (MA 2.4) . . . . . . . . . . . . . . . . . . . . . 10 Chassis and wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Brakes (Integral ABS). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Bodywork . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Headlights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Cockpit and Instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Electrical components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Cruise Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Sound and Communication Systems. . . . . . . . . . . . . . . . . . . 36 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Pre Delivery Inspection Procedures . . . . . . . . . . . . . . . . . . . . . 42 Retail Delivery Handover Procedure . . . . . . . . . . . . . . . . . . . . . 61 600 Mile Inspection Procedures . . . . . . . . . . . . . . . . . . . . . . . . 64 New Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 Wiring Diagrams Terminal & Electrical Component Designation Legend . . . . . 83 Power Distribution & Grounds . . . . . . . . . . . . . . . . . . . . . . . . 85 Starter & Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 Motronic MA 2.4 Engine Management. . . . . . . . . . . . . . . . . . 91 Anti-lock Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 Cruise Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 Instrumentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 Horn,Turn Indicators with Hazard Flashers . . . . . . . . . . . . . . 107 Radio/CD Player . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 Heated Grips/Seat and Diagnostic Plug . . . . . . . . . . . . . . . . 111 Alarm System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113 Electrical Component Location Charts . . . . . . . . . . . . . . . . . . 115 Alarm System Components and Programming Information. . 121 R 1200 CL Introduction 1
Page 1: R 1200 CL • Technical Features in
Page 5 and 6: R 1200 CL Introduction Overview. As
Page 7 and 8: R 1200 CL Engine The two piece ligh
Page 9 and 10: R 1200 CL Clutch Centrifugal mass i
Page 11 and 12: R 1200 CL Gear Box The engaging and
Page 13 and 14: R 1200 CL Digital Motor Electronics
Page 15 and 16: R 1200 CL Digital Motor Electronics
Page 17 and 18: R 1200 CL Chassis and Wheels To pre
Page 19 and 20: R 1200 CL Chassis and Wheels The Mo
Page 21 and 22: R 1200 CL Chassis and Wheels The ne
Page 23 and 24: R 1200 CL Brake Components and Inte
Page 25 and 26: R 1200 CL Brake Components and Inte
Page 27 and 28: R 1200 CL Bodywork There are two wi
Page 29 and 30: R 1200 CL Bodywork Technical Featur
Page 31 and 32: R 1200 CL Headlights Lever Position
Page 33 and 34: R 1200 CL Electrical Components 3 1
Page 35 and 36: R 1200 CL 1. With the ignition in t
Page 37 and 38: R 1200 CL Cruise Control Technical
Page 39 and 40: R 1200 CL Sound and Communication S
Page 41 and 42: R 1200 CL Technical Data Clutch: Cl
Page 43 and 44: R 1200 CL Technical Data Dimensions
Page 45 and 46: R 1200 CL PDI Procedures - Uncratin
Page 47 and 48: R 1200 CL PDI Procedures - Uncratin
Page 49 and 50: R 1200 CL PDI Procedures - Set Up C
Page 51 and 52: R 1200 CL PDI Procedures - Set Up
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R 1200 CL PDI Procedures - Accessin
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R 1200 CL PDI Procedures - Removing
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R 1200 CL PDI Procedures - Checking
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R 1200 CL PDI Procedures - Check En
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R 1200 CL PDI Procedures - Check He
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R 1200 CL Retail Delivery Handover
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R 1200 CL Retail Delivery Check Lis
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R 1200 CL US Market Service Lubrica
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R 1200 CL Maintenance Schedule Chec
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R 1200 CL BMW Inspection I Procedur
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R 1200 CL Service & Maintenance Dat
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R 1200 CL New Special Tools - Part
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F 650 CS Additional Information New
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R 1200 CL Wiring & Terminal Designa
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R 1200 CL Power Distribution and Gr
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R 1200 CL Motronic M2.4 without Ant
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R 1200 CL Motronic M2.4 with or wit
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R 1200 CL Cruise Control 99/100 R 1
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R 1200 CL Instrumentation (Part 2 o
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R 1200 CL Horn, Hazard Flashers & T
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R 1200 CL Heated Grips/Seat & Diagn
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R 1200 CL Fuse Designations and Ele
Page 103 and 104:
R 1200 CL Electrical Components Vie
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R 1200 CL Alarm System Programming
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R 1200 CL Alarm System Programming
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R 1200 CL

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