R 1200 CL

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R 1200 CL PDI Checklist Sample 50 BMW Motorcycles Pre-delivery check �R 1150 R �R 1100 S �R 1150 RT �R 1150 GS �R 1200 C �R 1200 CL _______________________ ___________________ Customer Name Serial Number / Mileage _______________________ ___________________ Repair Order Number / Date Technician Signature Inspect crate on receipt for signs of damage, start vehicle history file Uncrating the motorcycle - Remove document package from crate wrap - Unpack and check for missing items; complete QEW if needed for missing parts - Clean brake rotors prior to moving from crate - Complete assembly using BMW uncrating and assembly instructions (Have assistance moving an Integral ABS equipped motorcycle prior to battery connection) - Adjust Handlebars to prevent damage of fuel filler door (R 1200 CL) - Equalize pressure in front forks (R1100S) - Clean entire motorcycle of transport preservatives Check complete specification delivery: - Keys,Tools, Handbooks and documents (including warranty information) - Retailer directory/retailer business cards - Documentation for installed options Battery: - Remove battery - Add battery acid - Allow battery to cool prior to charging - Charge battery at 10% AH rating until fully charged - Grease the terminal posts - mark in service date Check and adjust front and rear brake fluid levels. Integral ABS equipped - check brake fluid level at the modulator. Integral ABS equipped - Perform bleed test with BMWMoDiTeC (Print test results, attach to RO and file in Vehicle History File) Check function of side stand safety function Check and adjust rear shock preload basic setting Check torque setting of the rear wheel retaining bolts _______lb/ft Adjust tire pressures to specification - Front ______PSI, Rear ______PSI Check engine oil level, correct if necessary Check clutch fluid, correct if necessary Check headlamp (basic setting), correct if necessary Fuel the motorcycle (full tank of fuel prior to customer delivery) Safety / operating check as final inspection: - Cold start / idle speed - Clutch, gear shifting, - Steering - Front / rear brakes and ABS - Indicator and warning lights, instruments, lighting, horn and signalling equipment - Check function of Cruise Control (R 1200 CL) - Function of optional equipment (radio, alarm, etc.) - Test ride 15 miles, check for fluid leaks - Visual quality check BMW Pre-delivery Inspection R 1200 CL Introduction
R 1200 CL PDI Procedures - Accessing Battery • With an assistant, place motorcycle onto the auxiliary center stand. Make sure pins fit securely into bracket holes under engine. The fit tolerance is close on pins. If resistance is encountered, gently tap pins into holes with a plastic mallet. Press button (1) to retract check balls and push pins in fully. • Remove the riders seat (two nuts and washers under seat on left and right side). • Remove Left and Right Side chrome intake pipe covers. R 1200 CL Introduction Lift bike with auxiliary stand Remove Front Seat Remove Left and Right Intake Covers 51
Page 1 and 2: R 1200 CL • Technical Features in
Page 3 and 4: R 1200 CL Table of Contents Subject
Page 5 and 6: R 1200 CL Introduction Overview. As
Page 7 and 8: R 1200 CL Engine The two piece ligh
Page 9 and 10: R 1200 CL Clutch Centrifugal mass i
Page 11 and 12: R 1200 CL Gear Box The engaging and
Page 13 and 14: R 1200 CL Digital Motor Electronics
Page 15 and 16: R 1200 CL Digital Motor Electronics
Page 17 and 18: R 1200 CL Chassis and Wheels To pre
Page 19 and 20: R 1200 CL Chassis and Wheels The Mo
Page 21 and 22: R 1200 CL Chassis and Wheels The ne
Page 23 and 24: R 1200 CL Brake Components and Inte
Page 25 and 26: R 1200 CL Brake Components and Inte
Page 27 and 28: R 1200 CL Bodywork There are two wi
Page 29 and 30: R 1200 CL Bodywork Technical Featur
Page 31 and 32: R 1200 CL Headlights Lever Position
Page 33 and 34: R 1200 CL Electrical Components 3 1
Page 35 and 36: R 1200 CL 1. With the ignition in t
Page 37 and 38: R 1200 CL Cruise Control Technical
Page 39 and 40: R 1200 CL Sound and Communication S
Page 41 and 42: R 1200 CL Technical Data Clutch: Cl
Page 43 and 44: R 1200 CL Technical Data Dimensions
Page 45 and 46: R 1200 CL PDI Procedures - Uncratin
Page 47 and 48: R 1200 CL PDI Procedures - Uncratin
Page 49 and 50: R 1200 CL PDI Procedures - Set Up C
Page 51: R 1200 CL PDI Procedures - Set Up
Page 55 and 56: R 1200 CL PDI Procedures - Removing
Page 57 and 58: R 1200 CL PDI Procedures - Checking
Page 59 and 60: R 1200 CL PDI Procedures - Check En
Page 61 and 62: R 1200 CL PDI Procedures - Check He
Page 63 and 64: R 1200 CL Retail Delivery Handover
Page 65 and 66: R 1200 CL Retail Delivery Check Lis
Page 67 and 68: R 1200 CL US Market Service Lubrica
Page 69 and 70: R 1200 CL Maintenance Schedule Chec
Page 71 and 72: R 1200 CL BMW Inspection I Procedur
Page 79 and 80: R 1200 CL Service & Maintenance Dat
Page 81 and 82: R 1200 CL New Special Tools - Part
Page 83 and 84: F 650 CS Additional Information New
Page 85 and 86: R 1200 CL Wiring & Terminal Designa
Page 87 and 88: R 1200 CL Power Distribution and Gr
Page 89 and 90: R 1200 CL Motronic M2.4 without Ant
Page 91 and 92: R 1200 CL Motronic M2.4 with or wit
Page 93 and 94: R 1200 CL Cruise Control 99/100 R 1
Page 95 and 96: R 1200 CL Instrumentation (Part 2 o
Page 97 and 98: R 1200 CL Horn, Hazard Flashers & T
Page 99 and 100: R 1200 CL Heated Grips/Seat & Diagn
Page 101 and 102: R 1200 CL Fuse Designations and Ele
Page 103 and 104:
R 1200 CL Electrical Components Vie
Page 105 and 106:
R 1200 CL Alarm System Programming
Page 107:
R 1200 CL Alarm System Programming
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R 1200 CL

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