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Research Needs for Magnetic Fusion Energy Sciences - US Burning ...

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front layers of the field magnets closest to the plasma, insulation must also be able to withstand<br />

neutron and gamma irradiation. The ability to withstand this radiation is frequently the magnet<br />

limit that determines the thickness of the neutron shield, and typically dictates the operating life<br />

of the magnet systems.<br />

a good insulation system should exhibit four main characteristics:<br />

1) higher specific dielectric per<strong>for</strong>mance in the insulation.<br />

2) compatibility with heat treatment and other magnet fabrication processes.<br />

3) ease of application, e.g., impregnation temperature, pot life, etc.<br />

4) Radiation resistance over the design life.<br />

Required research includes the development of inorganic insulating systems and ceramic insulators,<br />

and would likely need the coordinated ef<strong>for</strong>ts of universities, national labs, and industry. in<br />

addition, better means of applying the insulation are required. The insulating step in conventional<br />

superconducting winding is tedious. it needs to be carried out with a high level of inspection<br />

because of the potential <strong>for</strong> damaging the superconductor or the insulation itself being damaged<br />

during coil assembly and handling. alternative approaches to the insulation materials, such as<br />

new nanodielectric materials and means of integrating the insulation process with the coil manufacturing,<br />

should be explored.<br />

joints<br />

Joints between very large, multi-strand cables of the type required <strong>for</strong> fusion applications are difficult<br />

to make. They must simultaneously achieve the conflicting goals of low resistance, low-ac<br />

loss, and high stability. a joint is “superior” if it concurrently improves the goodness factors <strong>for</strong><br />

volume, dc loss, and ac loss.<br />

although the fusion magnet community has significant experience producing high-current joints<br />

with large cables made from round wires (lts), there is no equivalent experience in joining large<br />

cables or conductors made from many thin, flat hts tapes.<br />

The fabrication of high-current hts samples should be developed in the laboratory, with a<br />

structured program <strong>for</strong> understanding joining methods, dc resistance and interface resistances,<br />

current transfer, ac losses, and stability. The joint samples should be tested as hairpins<br />

and insert coils to establish overall properties. simple resistance tests can be per<strong>for</strong>med<br />

relatively easily with existing equipment. Full-scale prototype joint samples can be tested in<br />

the Pulse test Facility after undergoing some modification to change the test environment<br />

from <strong>for</strong>ced-flow supercritical helium to either liquid nitrogen coolant or intermediate temperatures<br />

by cooled helium gas.<br />

The greatest programmatic impact will derive from developing a method of joining entire coil<br />

cross-sections as a unit while having the ability to be connected, disconnected, and reconnect-<br />

112

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