equipment sourcebook - Loctite.ph

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DISPENSING Variable Ratio Systems for Meter Mix 1000, 2000 and 3000 Dispense Systems Variable ratio machines are capable of changing the mix ratio within the pump configurations capabilities. To specify a VARIABLE RATIO pump configuration, use chart 2. Variable ratio units have the same standard pump sizes; 8, 10, 15, 20 and 25 mm. CHART 2 - Variable Ratio Pump Diameter Configuration and Corresponding Mix Ratio Two-Part Volumetric Dispensing Meter Mix Systems HIGH VOLUME PUMP (mm) 8.000 9.500 10.000 11.000 12.000 13.000 14.000 15.000 20.000 25.000 30.000 35.000 LOW VOLUME PUMP (mm) Output CCs 1.277 1.800 1.995 2.414 2.873 3.371 3.910 4.489 7.980 12.468 17.954 24.438 8.000 @ MAX 0.906 1.41 1.99 2.20 2.66 3.17 3.72 4.31 4.95 8.80 13.75 19.81 26.96 8.000 @ MIN 0.300 4.26 6.00 6.65 8.05 9.57 11.24 13.03 14.96 26.60 41.56 59.84 81.45 9.500 @ MAX 1.278 1.00 1.41 1.56 1.89 2.25 2.64 3.06 3.51 6.24 9.75 14.05 19.12 9.500 @ MIN 0.423 3.02 4.26 4.72 5.71 6.79 7.97 9.24 10.61 18.86 29.47 42.44 57.76 10.000 @ MAX 1.416 0.90 1.27 1.41 1.70 2.03 2.38 2.76 3.17 5.63 8.80 12.68 17.25 10.000 @ MIN 0.469 2.72 3.84 4.26 5.15 6.13 7.19 8.34 9.57 17.02 26.60 38.30 52.13 11.000 @ MAX 1.714 0.74 1.05 1.16 1.41 1.68 1.97 2.28 2.62 4.66 7.28 10.48 14.26 11.000 @ MIN 0.567 2.25 3.17 3.52 4.26 5.06 5.94 6.89 7.91 14.07 21.98 31.65 43.08 12.000 @ MAX 2.040 0.63 0.88 0.98 1.18 1.41 1.65 1.92 2.20 3.91 6.11 8.80 11.98 12.000 @ MIN 0.675 1.89 2.67 2.96 3.58 4.26 4.99 5.79 6.65 11.82 18.47 26.60 36.20 13.000 @ MAX 2.394 0.53 0.75 0.83 1.01 1.20 1.41 1.63 1.88 3.33 5.21 7.50 10.21 13.000 @ MIN 0.792 1.61 2.27 2.52 3.05 3.63 4.26 4.94 5.67 10.07 15.74 22.66 30.84 14.000 @ MAX 2.776 0.46 0.65 0.72 0.87 1.03 1.21 1.41 1.62 2.87 4.49 6.47 8.80 14.000 @ MIN 0.919 1.39 1.96 2.17 2.63 3.13 3.67 4.26 4.88 8.68 13.57 19.54 26.60 15.000 @ MAX 3.187 0.40 0.56 0.63 0.76 0.90 1.06 1.23 1.41 2.50 3.91 5.63 7.67 15.000 @ MIN 1.055 1.21 1.71 1.89 2.29 2.72 3.20 3.71 4.26 7.57 11.82 17.02 23.17 20.000 @ MAX 5.666 0.23 0.32 0.35 0.43 0.51 0.60 0.69 0.79 1.41 2.20 3.17 4.31 20.000 @ MIN 1.875 0.68 0.96 1.06 1.29 1.53 1.80 2.09 2.39 4.26 6.65 9.57 13.03 25.000 @ MAX 8.852 0.14 0.20 0.23 0.27 0.32 0.38 0.44 0.51 0.90 1.41 2.03 2.76 25.000 @ MIN 2.930 0.44 0.61 0.68 0.82 0.98 1.15 1.33 1.53 2.72 4.26 6.13 8.34 30.000 @ MAX 12.747 0.10 0.14 0.16 0.19 0.23 0.26 0.31 0.35 0.63 0.98 1.41 1.92 30.000 @ MIN 4.219 0.30 0.43 0.47 0.57 0.68 0.80 0.93 1.06 1.89 2.96 4.26 5.79 35.000 @ MAX 17.351 0.07 0.10 0.11 0.14 0.17 0.19 0.23 0.26 0.46 0.72 1.03 1.41 35.000 @ MIN 5.743 0.22 0.31 0.35 0.42 0.50 0.59 0.68 0.78 1.39 2.17 3.13 4.26 SELECTION PROCESS 1. Determine the adhesive shot volume required per part, in cubic centimeters (cc’s; same as ml’s), from production requirements. 2. From adhesive technical data sheet, determine the adhesive volumetric mix ratio (high volume component/low volume component). 3. Review the pump pair combination and corresponding blue maximum and minimum output and ratio range requirements within the white or gray grids and choose a configuration using the following parameters See examples 3 and 4. a. The required shot must be > 15% of the minimum output (cc’s) of the combined pump pair configuration. The minimum pump configuration output is equal to the High Side Pump + minimum output for the Low Side Pump. b. The required shot should be < 85% of the of the maximum output (cc’s) of the pump pair configuration. The maximum pump configuration output is equal to the (High Side pump CC maximum + maximum Low Side Pump). 4. As with fixed ratio, if required volumes are exceeded or mix ratios are not exact, repeat steps 3a or 3b in the fixed ratio selection process. EXAMPLE #3 VARIABLE RATIO – EPOXY PRODUCT A High volume = 2 Low volume = 1 Mix ratio = 2/1 = 2 Per part shot size = 2.5 cc (2.5 ml) High volume pump = 15 mm Low volume pump = 13 mm 15% min pump combination output = 0.7921 cc (0.15 x 4.489 cc + 0.7921 cc) 85% max pump combination output = 5.850 cc (4.489 cc + 2.394 cc) x 0.85) Mix ratio range = 1.88:1 – 5.67:1 - pass Shot size of 2.5 cc within 15% rule Recommended configuration = 15 mm /13 mm 15 mm pump is standard; 13 mm pump is special. One special pump-sizing fee applies. EXAMPLE #4 VARIABLE RATIO – EPOXY PRODUCT B High volume = 4 Low volume = 1 Mix ratio = 4/1 = 4 Per part shot size = 5.0 cc (5.0 ml) High volume pump = 15 mm Low volume pump = 13 mm 15% min pump combination output = 0.7921 cc (0.15 x 4.489 cc + 0.7921 cc) 85% max pump combination output = 5.850 cc (4.489 cc + 2.394 cc) x 0.85) Mix ratio range = 1.88:1 – 5.67:1 - pass Shot size of 2.5 cc within 15% rule Recommended configuration = 15 mm/13 mm 15 mm pump is standard; 13 mm pump is special. One special pump-sizing fee applies. 42 For additional information and the full line of equipment, visit www.equipment.loctite.com.
Hand Held Hot Melt Applicators Loctite® Hysol hand held hot melt applicators are state-of-the -art dispensing units designed for the application of hot melt adhesives. These units combine ergonomics, userfriendly design, and reliability. Selection of a Loctite® Hysol hot melt applicator should be based on the type of hot melt being used, stick diameter, and process requirements. DISPENSING Hand Held Hot Melt Applicators PRODUCT Item Number Stick Diameter Dispense Melt Rate Dispense Power Dispense Temperature Hot Melt Chemistry 1 ⁄ 2 INCH SUPERSTICK DISPENSERS NEW Loctite ® Hysol 050A 916282 4 lbs./hr. 195°C EVA/Polyolefin 1 ⁄2" Superstick Manual Loctite ® Hysol 050 98544 Sticks 3 lbs./hr. 195°C EVA/Polyolefin Loctite ® Hysol 050-HT 98545 4 lbs./hr. 215°C Polyamide NEW Loctite ® Hysol 050-GAS 916268 1 ⁄2" Superstick Sticks 3 lbs./hr. Manual 195°C EVA/Polyolefin NEW 3 ⁄ 4 INCH MAXISTICK DISPENSERS Loctite ® Hysol 050-LITE 916281 1 ⁄2" Superstick Sticks 1.5 lb./hr. Manual 204°C EVA/Polyolefin Loctite ® Hysol 075 98033 3 ⁄4" 9 lb./hr. 182°C EVA Maxistick Manual Loctite ® Hysol 075-LT 98034 Sticks 5 lb./hr. 121°C CoolMelt 1 3 ⁄ 4 INCH SPRAYPAC ® AND POLYSHOT DISPENSERS Loctite ® Hysol 175-AIR 98036 1 3 ⁄4" 195°C Polyshot 8 lbs./hr. Electric Loctite ® Hysol 175-AIR-HT 98040 Sticks 215°C Loctite ® Hysol 175-SPRAY 98037 1 3 ⁄4" 195°C SprayPac ® 8 lbs./hr. Electric Loctite ® Hysol 175-SPRAY-HT 98041 Sticks 215°C EVA/Polyolefin Polyamide Loctite ® Hysol 175 98035 1 3 ⁄4" Polyshot Sticks 6.6 lbs./hr. Manual 195°C and 215°C** EVA/Polyolefin and Polyamide URETHANE DISPENSER Loctite ® Hysol Reactive Urethane Cartridge Dispenser 98011 N/A 3 lbs./hr. Air 121°C Reactive Urethane HOT MELT BENCH MOUNT AND CONTROLLER OPTIONS Loctite ® Hot Melt Bench Mount Kit Loctite ® Hot Melt Pneumatic Timer 98042 98043 N/A N/A N/A N/A EVA/Polyamide ** The Loctite ® Hysol 175 Dispenser (manual electric) is supplied with both temperature modules. For additional information and the full line of equipment, visit www.equipment.loctite.com. 43
Page 1 and 2: the equipment sourcebook 2007 volum
Page 3 and 4: Table of Contents INTRODUCTION EQUI
Page 5 and 6: As a full service supplier of equip
Page 7 and 8: Dispense Systems Loctite® brand di
Page 9 and 10: DISPENSING Dispense Systems COMPLET
Page 11 and 12: Loctite ® Posi-Link Dispense Syst
Page 13 and 14: DISPENSING Dispense Systems SYRINGE
Page 15 and 16: THREAD SEALANT & ANAEROBIC GASKETIN
Page 17 and 18: Controllers & Reservoirs Loctite®
Page 19 and 20: LOCTITE ® SPRAY VALVE CONTROLLER I
Page 21 and 22: DISPENSING Controllers & Reservoirs
Page 23 and 24: LOCTITE ® 300 ML CARTRIDGE PUSHER
Page 25 and 26: Hand Held Applicators Loctite® bra
Page 27 and 28: SYRINGE DISPENSING LOCTITE ® 30 ML
Page 29 and 30: LOCTITE ® 200 ML / 400 ML DUAL CAR
Page 31 and 32: CARTRIDGE DISPENSING LOCTITE ® 300
Page 33 and 34: LOCTITE ® POSI-LINK 50 ML DUAL CA
Page 35 and 36: DISPENSING Two-Part Volumetric Disp
Page 41 and 42: Loctite® Brand Meter Mix System Op
Page 43: Meter Mix Dispensing Systems Pump S
Page 47 and 48: LOCTITE ® HYSOL 050-LITE Item Num
Page 49 and 50: LOCTITE Heading ® HYSOL 175 MANUA
Page 51 and 52: Loctite® Brand Hot Melt Nozzles an
Page 53 and 54: DISPENSING Bulk Hot Melt Systems LO
Page 55 and 56: DISPENSING Bulk Hot Melt Systems LO
Page 57 and 58: Loctite® Hysol Bulk Hot Melt Syste
Page 59 and 60: Loctite® Brand Bulk Hot Melt Syste
Page 61 and 62: Dispenser, Controller and Reservoir
Page 63 and 64: LOCTITE ® PNEUMATIC HAND HELD APPL
Page 65 and 66: Dispense Controller and Reservoir a
Page 67 and 68: DISPENSING Dispense Controller and
Page 69 and 70: HIGH PERFORMANCE DIAPHRAGM VALVES L
Page 71 and 72: SPRAY VALVES LOCTITE ® SPRAY VALVE
Page 73 and 74: PINCH TUBE VALVE LOCTITE ® SHOT MI
Page 75 and 76: DISPENSING Dispense Controller and
Page 77 and 78: Pail Pumps Henkel offers Loctite®
Page 79 and 80: Loctite® Brand Pail Pump Accessori
Page 81 and 82: LOCTITE ® IN-LINE FLOW MONITOR Ite
Page 83 and 84: Tapered Dispense Tips 1 1 ⁄4" POL
Page 85 and 86: Loctite® Brand Syringe Accessories
Page 87 and 88: Accessory PARENT PRODUCT Item Numbe
Page 89 and 90: LOCTITE ® 200 BENCHTOP ROBOT STATI
Page 91 and 92: LOCTITE ® 400 BENCHTOP ROBOT STATI
Page 93 and 94: LOCTITE Heading ® S440 SERIES SCAR
Page 95 and 96:
MOTION CONTROL LOCTITE ® ADVANCING
Page 97 and 98:
Loctite® Brand Mounting Hardware,
Page 99 and 100:
O-Ring Fabrication O-RING FABRICATI
Page 101 and 102:
LIGHT CURE Solutions PRODUCT Item N
Page 103 and 104:
LOCTITE ® 7700-HD LED LIGHT SOURCE
Page 105 and 106:
Wand Systems Loctite® ZETA® light
Page 107 and 108:
LOCTITE ® ZETA ® 7735 UV WAND SYS
Page 109 and 110:
LOCTITE ® ZETA ® 7760 UV WAND SYS
Page 111 and 112:
LOCTITE ® ZETA ® 7401 UV CHAMBER
Page 113 and 114:
LIGHT CURE Cure Chambers & Flood Sy
Page 115 and 116:
Light Meters Decreased radiant powe
Page 117 and 118:
Cure Conveyors Loctite® brand cure
Page 119 and 120:
Light Sources Our light sources and
Page 121 and 122:
Index 119 INDEX For additional info
Page 123 and 124:
121 INDEX For additional informatio
Page 125 and 126:
Page 127:
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