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Vacuum drying works<br />

Degree <strong>of</strong> vacuum must be within the range expressed by<br />

0 Torr<br />

0 Pa<br />

760 mmHg<br />

Perfect vacuum<br />

5 Torr<br />

667 Pa<br />

755 cmHg<br />

Vacuum target value<br />

2) Vacuum pump maintenance<br />

Because <strong>of</strong> their nature, most vacuum pumps contain large<br />

amounts <strong>of</strong> oil which lubricates bearings, etc., and functions<br />

to enhance airtightness <strong>of</strong> pistons. When using a vacuum<br />

pump to discharge air from refrigerant piping, moisture in<br />

the air tends to get mixed in with the oil. You must therefore<br />

change oil periodically and make sure the proper oil level is<br />

maintained. (Perform periodic inspections in accordance<br />

with the operating instructions.)<br />

3) Degree <strong>of</strong> vacuum measurement<br />

An extremely accurate vacuum gauge is required to test<br />

degree <strong>of</strong> vacuum. You cannot accurately measure degree<br />

<strong>of</strong> vacuum with the compound gauge on the gauge manifold.<br />

A Pirani vacuum gauge is required to measure degree<br />

<strong>of</strong> vacuum accurately. Because Pirani gauges are very sensitive<br />

and require extreme care when using, they are not<br />

very suitable for use in the field. You should therefore use<br />

the Pirani gauge to calibrate the attached vacuum gauge on<br />

the gauge manifold and the degree <strong>of</strong> vacuum <strong>of</strong> the vacuum<br />

pump.<br />

4) Calibration method<br />

1. Connect a Pirani vacuum gauge and the gauge manifold<br />

vacuum gauge (760 mmHg) to the vacuum pump at the<br />

same time, and run the pump for about 3 minutes.<br />

2. Make sure the reading <strong>of</strong> the Pirani vacuum gauge is 5<br />

Torr (667 Pa ) or less. The reading <strong>of</strong> conventional vacuum<br />

pumps lowers to about 0.2 Torr.<br />

If the reading is not 5 Torr or less, check the vacuum<br />

pump oil. (Oil is low in many cases.)<br />

3. Check the attached gauge on the gauge manifold. Adjust<br />

the gauge if the reading is not exactly correct.<br />

4. Adjust the gauge manifold valve so that the Pirani vacuum<br />

gauge reads 5 Torr.<br />

5. Mark the position indicated by the gauge manifold gauge<br />

with an oil based ink pen.<br />

6. Use the mark <strong>of</strong> the gauge manifold as a target when<br />

vacuuming in the field.<br />

Pressure detection section<br />

Indicator<br />

5CSL0-06B<br />

760 Torr<br />

1013.33 hPa<br />

0 mmHg<br />

Standard atmospheric pressure<br />

Gauge manifold<br />

(Reference) Types <strong>of</strong> vacuum pump with respect to maximum<br />

degree <strong>of</strong> vacuum<br />

Vacuum pump<br />

Many handy<br />

pumps fall into this<br />

category<br />

314 Guideline for each installation process<br />

Type<br />

Oil rotary<br />

(Oil using)<br />

Oilless rotary<br />

(No need <strong>of</strong> oil)<br />

Maximum degree <strong>of</strong> vacuum Use<br />

Expulsion capacity Vacuum drying Air expulsion<br />

0.02 mmHg<br />

100 l/min Suitable Suitable<br />

10 mmHg<br />

0.02 mmHg<br />

50 l/min<br />

40 l/min<br />

Unsuitable<br />

Suitable<br />

Suitable<br />

Suitable

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