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519FLA REPAIR MANUAL

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99090<br />

99091<br />

99092<br />

00/08/01 5 HP 19 FL © ZF Getriebe GmbH Saarbrücken CD<br />

Dismantling<br />

2.6 Removing bearing sheels, bearings etc.<br />

2.6.1 Transmisssion housing<br />

Remove front-axle output bearing shells<br />

with tool 5x46 022 002 (Kukko 22-2)<br />

combined with 5x46 021 008 (Kukko 21-<br />

8) or 5x46 021 007 (Kukko 21-7).<br />

Take off the shim washers.<br />

Important:<br />

Insert plastic tabs between the support<br />

bracket and the sealing face, or else the<br />

sealing face will be damaged beyond<br />

repair. Allocate the bearing shells and<br />

shim washers to the correct bearings.<br />

Do not exchange them, or noise problems<br />

will occur ➮ transmission failure.<br />

Remove the differential bearing shell<br />

from the transmission housing; this can<br />

normally be done by hand, but if necessary<br />

use tool 5x46 022 002 combined<br />

with 5x46 021 007.<br />

Remove the shim washer.<br />

Note:<br />

The breather does not have to be<br />

removed unless it is damaged or<br />

malfunctioning.<br />

2.6.2 Bearing race<br />

Heat the bearing shell with a hot-air<br />

blower to remove it from the bearing<br />

race. To do this, place the bearing race on<br />

assembly bracket 5x46 000 576, take off<br />

the shim washer and allocate it to the<br />

correct bearing with the bearing shell.<br />

2.6/1

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