519FLA REPAIR MANUAL

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1.7 Special tools 98008 98034 00045 OBJECT Order-No. / Application Remarks 1 2 3 5p01 000 329 -Force measuring unit 5p01 000 330 -Measuring fixture, clutch play (Measuring plate: - short neck >20 mm - long neck
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Versione00/08/01 CD REPAIR MANUAL 5
Page 3 and 4:
Contents Page Preliminary informati
Page 5 and 6: 3. Installation 3.1/1 Adjustments 3
Page 7: Note: This manual treats the valve
Page 11: 1.2 Power flow diagram 1st GEAR Inp
Page 14 and 15: 1.3.1.3Tightening yield strength cr
Page 16 and 17: Check the value on the force measur
Page 18 and 19: Example (for 1.4.1.1): F = 1.48 mm
Page 30 and 31: Example: (for 1.4.1.7) F = 1.48 mm
Page 32 and 33: Tighten the differential cover with
Page 34 and 35: Example: MD MU MO = 0.38 mm (preloa
Page 36 and 37: Place the differential-side inner b
Page 38 and 39: Screw the cover to the transmission
Page 40 and 41: 1.4.4 Detent spring switch Using a
Page 42 and 43: 1.4.5.2 Pinion projection Insert th
Page 44 and 45: 1.4.6 Bearing adjustment, output ge
Page 46 and 47: 1.4.6.2 Projection, helical/interme
Page 48 and 49: 1.4.6.5 Installation space, helical
Page 50 and 51: Example: (for 1.4.6) Pinion: KRR =
Page 52 and 53: Example (for 1.4.7): M1 = 0.88 mm M
Page 54 and 55: No. Designation Part List- Wrench s
Page 58 and 59: Remarks 1.7/2 Order-No. / Applicati
Page 64 and 65: Identical Remarks 4 HP 18 FL Identi
Page 66 and 67: Identical Remarks 4 HP 20 1.7/10 Or
Page 68 and 69: Remarks 1.7/12 Order-No. / Applicat
Page 70 and 71: Identical Remarks 4 HP 20 Identical
Page 72 and 73: Identical Remarks 5 HP 19 Identical
Page 80 and 81: Identical Remarks 3 HP 22 Q 4 HP 14
Page 82 and 83: Identical Remarks 4 HP 18 Q Identic
Page 87 and 88: 99241 00099 99242 00/08/01 5 HP 19
Page 89 and 90: 99057 99058 99059 00/08/01 5 HP 19
Page 91 and 92: 99063 99064 99065 2.1.4 Removing th
Page 93 and 94: 99069 99070 99071 00/08/01 5 HP 19
Page 95: 99075 00/08/01 5 HP 19 FL © ZF Get
Page 98 and 99: Take out the sun gear and the plane
Page 101 and 102: 99084 99085 99086 00/08/01 5 HP 19
Page 103 and 104: 99090 99091 99092 00/08/01 5 HP 19
Page 105 and 106: 99096 99097 99098 00/08/01 5 HP 19
Page 107:
99102 99103 99104 2.6.8 Flange shaf
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Remove the angle washer, needle rol
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2.7.3 Brake D/G with 1st gear freew
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Press out piston D by applying comp
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2.8.1 Clutch E Insert the input sha
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2.8.3 Dismantling clutch B Extract
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Pull O-ring seal off intermediate p
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3. Installation 00003 35.184 /150 /
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99134 00102 00004 00/08/01 5 HP 19
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00006 00007 00008 00/08/01 5 HP 19
Page 129 and 130:
99141 00023 00106 00/08/01 5 HP 19
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99152 00/08/01 5 HP 19 FL © ZF Get
Page 134 and 135:
Drive selector shaft sealing ring 0
Page 136 and 137:
Press the pawl down and attach guid
Page 138 and 139:
Install planet wheel carrier 42.010
Page 140 and 141:
Install cup spring 77.010/160 press
Page 142 and 143:
Press carrier (freewheel - inner ri
Page 144 and 145:
Install two rectangular-section rin
Page 146 and 147:
Using fixture 5x46 001 284, press t
Page 148 and 149:
Insert thrust bearing 37.030 and sh
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Insert shaft 32.040/110 in ring gea
Page 152 and 153:
Place needle roller thrust bearing
Page 155 and 156:
3.6 Input and installing 3.6.1 Clut
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98338 00/08/01 5 HP 19 FL © ZF Get
Page 159 and 160:
99198 99199 99203 00/08/01 5 HP 19
Page 161 and 162:
98347 72.010 72.050 72.060 72.040 7
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99207 99208 00/08/01 5 HP 19 FL ©
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3.7.1 Oil supply Place washer 10.01
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3.7.3 Brake C Pull a new O-ring sea
Page 170 and 171:
Attach assembly fixture 5x46 001 38
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Insert speedometer housing with bea
Page 175 and 176:
3.9 Installing valve body, oil filt
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99233 99234 00041 00/08/01 5 HP 19
Page 179 and 180:
99238 00/08/01 5 HP 19 FL © ZF Get
Page 181 and 182:
00043 00044 Check the switch resist
Page 183 and 184:
Versione00/08/01 CD REPAIR MANUAL (
Page 185 and 186:
Contents Page Preliminary informati
Page 187 and 188:
Preliminary information The 5HP19FL
Page 189:
4. Allgemeines 4.1 Abbildung des Ge
Page 193:
00/08/01 5 HP 19 FLA © ZF Getriebe
Page 196 and 197:
Place the support plate on the inte
Page 198 and 199:
4.4.3 Installation space - front ax
Page 200 and 201:
4.4.6 Determining shim thicknesses
Page 203:
1.5 Tightening torques No. Designat
Page 206 and 207:
Remarks 4.7/2 Order-No. / Applicati
Page 208 and 209:
Identical Remarks 4 HP 20 Identical
Page 210 and 211:
Page 212 and 213:
Page 214 and 215:
Identical Remarks 3 HP 22 Q 4 HP 14
Page 216 and 217:
Identical Remarks 4 HP 18 Q 4 HP 20
Page 218 and 219:
Example: S PW = 0.2° M W = 1.75°
Page 220 and 221:
Take out the 11 screws holding the
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99007 99090 00/08/01 5 HP 19 FLA ©
Page 227 and 228:
99011 99012 00085 00/08/01 5 HP 19
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99016 99017 00/08/01 5 HP 19 FLA ©
Page 233 and 234:
00088 99020 00/08/01 5 HP 19 FLA ©
Page 235 and 236:
6. Installation 99024 6.1 Torsen II
Page 237 and 238:
99029 99030 99028 00/08/01 5 HP 19
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6.2 Transmission housing and interm
Page 241 and 242:
00093 99033 99034 00/08/01 5 HP 19
Page 243 and 244:
00005 99040 99042 00/08/01 5 HP 19
Page 245 and 246:
99046 99047 99048 00/08/01 5 HP 19
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519FLA REPAIR MANUAL

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