519FLA REPAIR MANUAL

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00/08/01 5 HP 19 FLA © ZF Getriebe GmbH Saarbrücken CD
6.2.2.2 Installing intermediate housing
on transmission housing
Install guide sleeve 5x46 001 535 for the
shaft sealing ring on the output shaft.
Place gasket 37.010 on the transmission
housing. Place the intermediate housing
over the output shaft and the guide sleeve
and on to the transmission housing so
that the locating sleeve enters the transmission
housing.
Insert the 6 screws 37.220 through the
intermediate housing into the transmission
housing, without tightening them.
Important:
Tightening procedure: see Chapter 4.3.1
6.2.2.3 Installing Torsen II
Install the Torsen II unit in the output and
front axle shaft splines.
Add 34 cc of oil (Sturaco FM 1992 - KS)
to the Torsen II through the hole for the
rear axle shaft.
Insert magnet 37.280 into the intermediate
shaft.
Important:
Do not raise the Torsen II unit again after
this, or oil will be lost.
6.2.2.4 Installing transfer box housing
on intermediate housing
Place gasket 36.280 on the intermediate
housing.
Place the transfer box housing over the
Torsen II unit on to the intermediate
housing so that the rear axle shaft enters
the Torsen II and ther two cylindrical
pins in the intermediate housing enter the
transfer box housing.
6.2/7