519FLA REPAIR MANUAL

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1.2 Power flow diagram 1st GEAR Input 00/08/01 2nd GEAR 3rd GEAR 4th GEAR 5th GEAR Reverse GEAR 5 HP 19 FL © ZF Getriebe GmbH Saarbrücken CD 1.2/1
Page 1 and 2: Versione00/08/01 CD REPAIR MANUAL 5
Page 3 and 4: Contents Page Preliminary informati
Page 5 and 6: 3. Installation 3.1/1 Adjustments 3
Page 7: Note: This manual treats the valve
Page 13 and 14: 00/08/01 5 HP 19 FL © ZF Getriebe
Page 15 and 16: 98009 98011 98012 00/08/01 5 HP 19
Page 17 and 18: 98289 98290 00/08/01 5 HP 19 FL ©
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Page 31 and 32: 99139 99140 99141 00/08/01 5 HP 19
Page 35 and 36: 99136 99137 00001 00/08/01 5 HP 19
Page 37 and 38: 00019 00/08/01 5 HP 19 FL © ZF Get
Page 39 and 40: Example: 00/08/01 5 HP 19 FL © ZF
Page 41 and 42: 00032 00033 00/08/01 5 HP 19 FL ©
Page 43 and 44: Example: (for 1.4.5) 00/08/01 5 HP
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Page 47 and 48: 00013 00014 00/08/01 5 HP 19 FL ©
Page 51 and 52: 99222 00/08/01 5 HP 19 FL © ZF Get
Page 53 and 54: 1.5 Tightening torques No. Designat
Page 55: 1.6 Transmission test (test bench)
Page 58 and 59: Remarks 1.7/2 Order-No. / Applicati
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Remarks 1.7/4 Order-No. / Applicati
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Identical Remarks 4 HP 18 FL Identi
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Identical Remarks 4 HP 20 1.7/10 Or
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Remarks 1.7/12 Order-No. / Applicat
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Identical Remarks 4 HP 20 Identical
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Identical Remarks 3 HP 22 Q 4 HP 14
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Identical Remarks 4 HP 18 Q Identic
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99241 00099 99242 00/08/01 5 HP 19
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99057 99058 99059 00/08/01 5 HP 19
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99063 99064 99065 2.1.4 Removing th
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99069 99070 99071 00/08/01 5 HP 19
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99075 00/08/01 5 HP 19 FL © ZF Get
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Take out the sun gear and the plane
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99084 99085 99086 00/08/01 5 HP 19
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99090 99091 99092 00/08/01 5 HP 19
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99096 99097 99098 00/08/01 5 HP 19
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99102 99103 99104 2.6.8 Flange shaf
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Remove the angle washer, needle rol
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2.7.3 Brake D/G with 1st gear freew
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Press out piston D by applying comp
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2.8.1 Clutch E Insert the input sha
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2.8.3 Dismantling clutch B Extract
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Pull O-ring seal off intermediate p
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3. Installation 00003 35.184 /150 /
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99134 00102 00004 00/08/01 5 HP 19
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00006 00007 00008 00/08/01 5 HP 19
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99141 00023 00106 00/08/01 5 HP 19
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99152 00/08/01 5 HP 19 FL © ZF Get
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Drive selector shaft sealing ring 0
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Press the pawl down and attach guid
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Install planet wheel carrier 42.010
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Install cup spring 77.010/160 press
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Press carrier (freewheel - inner ri
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Install two rectangular-section rin
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Using fixture 5x46 001 284, press t
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Insert thrust bearing 37.030 and sh
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Insert shaft 32.040/110 in ring gea
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Place needle roller thrust bearing
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3.6 Input and installing 3.6.1 Clut
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98338 00/08/01 5 HP 19 FL © ZF Get
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99198 99199 99203 00/08/01 5 HP 19
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98347 72.010 72.050 72.060 72.040 7
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99207 99208 00/08/01 5 HP 19 FL ©
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3.7.1 Oil supply Place washer 10.01
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3.7.3 Brake C Pull a new O-ring sea
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Attach assembly fixture 5x46 001 38
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Insert speedometer housing with bea
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3.9 Installing valve body, oil filt
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99233 99234 00041 00/08/01 5 HP 19
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99238 00/08/01 5 HP 19 FL © ZF Get
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00043 00044 Check the switch resist
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Versione00/08/01 CD REPAIR MANUAL (
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Contents Page Preliminary informati
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Preliminary information The 5HP19FL
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4. Allgemeines 4.1 Abbildung des Ge
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00/08/01 5 HP 19 FLA © ZF Getriebe
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Place the support plate on the inte
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4.4.3 Installation space - front ax
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4.4.6 Determining shim thicknesses
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1.5 Tightening torques No. Designat
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Example: S PW = 0.2° M W = 1.75°
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Take out the 11 screws holding the
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99007 99090 00/08/01 5 HP 19 FLA ©
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99011 99012 00085 00/08/01 5 HP 19
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99016 99017 00/08/01 5 HP 19 FLA ©
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00088 99020 00/08/01 5 HP 19 FLA ©
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6. Installation 99024 6.1 Torsen II
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99029 99030 99028 00/08/01 5 HP 19
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6.2 Transmission housing and interm
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00093 99033 99034 00/08/01 5 HP 19
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00005 99040 99042 00/08/01 5 HP 19
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99046 99047 99048 00/08/01 5 HP 19
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519FLA REPAIR MANUAL

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