519FLA REPAIR MANUAL

Contents
Page
Preliminary information II
1. General 1.1/1
1.1 Illustration of transmission 1.1/1
1.2 Power flow diagram 1.2/1
1.3 Specifications 1.3/1
1.3.1 Screw specifications 1.3/1
1.3.1.1 Differential cover 1.3/1
1.3.1.2 Intermediate plate-pump-cylinder C 1.3/1
1.3.1.3 Yield limit tightening, differential 1.3/1
1.4 Adjusting work 1.4/1
1.4.0 Measuring the disc sets (procedure) 1.4/1
1.4.1 Clearances (snap ring) 1.4/3
1.4.1.1 Clearance, clutch F (snap ring) 1.4/3
1.4.1.2 Clearance, brake D (snap ring) 1.4/5
1.4.1.3 Clearance, brake G (snap ring) 1.4/7
1.4.1.4 Clearance, clutch E (snap ring) 1.4/9
1.4.1.5 Clearance, clutch A (snap ring) 1.4/11
1.4.1.6 Clearance, clutch B (snap ring) 1.4/13
1.4.1.7 Clearance, brake C (snap ring) 1.4/15
1.4.2 Preload, differential 1.4/17
1.4.3 Bevel gear drive 1.4/21
1.4.3.1 Position of pinion 1.4/21
1.4.3.2 Backlash / crown wheel position 1.4/23
1.4.4 Switch detent spring 1.4/26
1.4.5 Endplay, output (washer) 1.4/27
1.4.5.1 Installation space, output 1.4/27
1.4.5.2 Pinion projection 1.4/28
1.4.6 Output gear bearing adjustment 1.4/30
1.4.6.0 Preparation for bearing adjustment (shim washers) 1.4/30
1.4.6.1 Projection, pinion bearing 1.4/31
1.4.6.2 Projection, helical/intermediate gear bearing 1.4/32
1.4.6.3 Installation space, pinion 1.4/33
1.4.6.4 Installation space, intermediate gear 1.4/33
1.4.6.5 Installation space, helical gear 1.4/34
1.4.6.6 Determining shim thickness, pinion, helical and
intermediate gears 1.4/35
1.4.7 Play at input (washer) 1.4/37
1.5 Tightening torques 1.5/1
1.6 Checking transmission (on test rig/in vehicle) 1.6/1
1.7 Special tools 1.7/1
1.8 Oil flow chart (Position N according to DIN) 1.8/1
99/04/01 5 HP 19 FL © ZF Getriebe GmbH Saarbrücken CD
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