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Versione00/08/01 CD REPAIR MANUAL 5
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Contents Page Preliminary informati
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3. Installation 3.1/1 Adjustments 3
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Note: This manual treats the valve
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1.2 Power flow diagram 1st GEAR Inp
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1.3.1.3Tightening yield strength cr
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Check the value on the force measur
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Example (for 1.4.1.1): F = 1.48 mm
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Example (for 1.4.1.2): F = 1.48 mm
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Example (for 1.4.1.3): F = 1.48 mm
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Example (for 1.4.1.4): F = 1.48 mm
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Example (for 1.4.1.5): F = 1.48 mm
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Example (for 1.4.1.6): F = 1.48 mm
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Example: (for 1.4.1.7) F = 1.48 mm
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Tighten the differential cover with
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Example: MD MU MO = 0.38 mm (preloa
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Place the differential-side inner b
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Screw the cover to the transmission
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1.4.4 Detent spring switch Using a
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1.4.5.2 Pinion projection Insert th
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1.4.6 Bearing adjustment, output ge
- Page 46 and 47: 1.4.6.2 Projection, helical/interme
- Page 48 and 49: 1.4.6.5 Installation space, helical
- Page 50 and 51: Example: (for 1.4.6) Pinion: KRR =
- Page 52 and 53: Example (for 1.4.7): M1 = 0.88 mm M
- Page 54 and 55: No. Designation Part List- Wrench s
- Page 57 and 58: 1.7 Special tools 98008 98034 00045
- Page 59 and 60: 00108 00053 97301 OBJECT Order-No.
- Page 61 and 62: 99250 99265 99274 OBJECT Order-No.
- Page 63 and 64: 99262 98002 99259 OBJECT Order-No.
- Page 65 and 66: 98395 91199 92223 OBJECT Order-No.
- Page 67 and 68: 99264 00054 99256 OBJECT Order-No.
- Page 69 and 70: 99257 99253 00063 OBJECT Order-No.
- Page 71 and 72: 98399 98400 98401 OBJECT Order-No.
- Page 73 and 74: 98405 98148 98406 OBJECT Order-No.
- Page 75 and 76: 99246 00059 00060 OBJECT Order-No.
- Page 77 and 78: 00065 00066 00067 OBJECT Order-No.
- Page 79 and 80: 00071 99249 00061 OBJECT Order-No.
- Page 81 and 82: 97305 98155 99271 OBJECT Order-No.
- Page 83 and 84: 99270 00072 00062 OBJECT Order-No.
- Page 85: 1.8 Oilflow chart (position N accor
- Page 88 and 89: 2.1.2 Removing front axle output Ta
- Page 90 and 91: Unscrew and remove the 17 large-hea
- Page 92 and 93: Drive the clamping sleeve out of th
- Page 94 and 95: Remove the 12 differential cover sc
- Page 98 and 99: Take out the sun gear and the plane
- Page 101 and 102: 99084 99085 99086 00/08/01 5 HP 19
- Page 103 and 104: 99090 99091 99092 00/08/01 5 HP 19
- Page 105 and 106: 99096 99097 99098 00/08/01 5 HP 19
- Page 107: 99102 99103 99104 2.6.8 Flange shaf
- Page 110 and 111: Remove the angle washer, needle rol
- Page 112 and 113: 2.7.3 Brake D/G with 1st gear freew
- Page 114 and 115: Press out piston D by applying comp
- Page 116 and 117: 2.8.1 Clutch E Insert the input sha
- Page 118 and 119: 2.8.3 Dismantling clutch B Extract
- Page 120 and 121: Pull O-ring seal off intermediate p
- Page 123 and 124: 3. Installation 00003 35.184 /150 /
- Page 125 and 126: 99134 00102 00004 00/08/01 5 HP 19
- Page 127 and 128: 00006 00007 00008 00/08/01 5 HP 19
- Page 129 and 130: 99141 00023 00106 00/08/01 5 HP 19
- Page 131: 99152 00/08/01 5 HP 19 FL © ZF Get
- Page 134 and 135: Drive selector shaft sealing ring 0
- Page 136 and 137: Press the pawl down and attach guid
- Page 138 and 139: Install planet wheel carrier 42.010
- Page 140 and 141: Install cup spring 77.010/160 press
- Page 142 and 143: Press carrier (freewheel - inner ri
- Page 144 and 145: Install two rectangular-section rin
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Using fixture 5x46 001 284, press t
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Insert thrust bearing 37.030 and sh
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Insert shaft 32.040/110 in ring gea
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Place needle roller thrust bearing
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3.6 Input and installing 3.6.1 Clut
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98338 00/08/01 5 HP 19 FL © ZF Get
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99198 99199 99203 00/08/01 5 HP 19
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98347 72.010 72.050 72.060 72.040 7
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99207 99208 00/08/01 5 HP 19 FL ©
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3.7.1 Oil supply Place washer 10.01
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3.7.3 Brake C Pull a new O-ring sea
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Attach assembly fixture 5x46 001 38
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Insert speedometer housing with bea
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3.9 Installing valve body, oil filt
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99233 99234 00041 00/08/01 5 HP 19
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99238 00/08/01 5 HP 19 FL © ZF Get
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00043 00044 Check the switch resist
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Versione00/08/01 CD REPAIR MANUAL (
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Contents Page Preliminary informati
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Preliminary information The 5HP19FL
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4. Allgemeines 4.1 Abbildung des Ge
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00/08/01 5 HP 19 FLA © ZF Getriebe
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Place the support plate on the inte
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4.4.3 Installation space - front ax
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4.4.6 Determining shim thicknesses
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1.5 Tightening torques No. Designat
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Remarks 4.7/2 Order-No. / Applicati
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Identical Remarks 4 HP 20 Identical
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Remarks 4.7/6 Order-No. / Applicati
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Remarks 4.7/8 Order-No. / Applicati
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Identical Remarks 3 HP 22 Q 4 HP 14
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Identical Remarks 4 HP 18 Q 4 HP 20
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Example: S PW = 0.2° M W = 1.75°
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Take out the 11 screws holding the
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99007 99090 00/08/01 5 HP 19 FLA ©
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99011 99012 00085 00/08/01 5 HP 19
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99016 99017 00/08/01 5 HP 19 FLA ©
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00088 99020 00/08/01 5 HP 19 FLA ©
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6. Installation 99024 6.1 Torsen II
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99029 99030 99028 00/08/01 5 HP 19
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6.2 Transmission housing and interm
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00093 99033 99034 00/08/01 5 HP 19
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00005 99040 99042 00/08/01 5 HP 19
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99046 99047 99048 00/08/01 5 HP 19