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519FLA REPAIR MANUAL

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3.1.4 Installing pinion shaft in transmission<br />

housing<br />

Heat the transmission housing strongly at<br />

the pinion shaft bearing seat with a hotair<br />

blower. Insert the complete pinion<br />

shaft into the transmission housing so<br />

that the groove in the outer bearing race<br />

is precisely aligned with the tapped hole<br />

in the transmission housing.<br />

Insert a new countersunk screw 01.440<br />

into the transmission housing. Secure<br />

with snap ring 35.050 (tapered face<br />

upwards).<br />

(Tightening torques: see Chapter 1.5)<br />

Pinion moment max. 2.5 mm, bearing<br />

oiled. Check without differential and<br />

shaft sealing ring.<br />

Place adapter 5x66 000 027 on pinion<br />

shaft drive splines.<br />

Use connector 52 205 300 to link adapter<br />

with torsiometer 52 205 250.<br />

Turn the torsiometer uniformly and read<br />

off the scale value.<br />

Important:<br />

The housing must first have cooled down<br />

to room temperature.<br />

3.1.5 Installing differential in transmission<br />

housing<br />

Turn the housing through 90° with the<br />

differential opening facing down.<br />

Insert shaft sealing ring 35.070 into the<br />

transmission housing, using driving-in<br />

tool 5x46 002 246.<br />

3.1/6<br />

CD<br />

5 HP 19 FL © ZF Getriebe GmbH Saarbrücken<br />

99145<br />

00017<br />

00018<br />

00/08/01

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