519FLA REPAIR MANUAL

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3.7 Oil supply and brake C and installing 10.010 /150 /160 99211 /120 10.030 10.360 10.040 10.440 10.220 10.180 10.200 10.190 10.060 10.210 /110 10.120 10.240 10.100 10.250 00/08/01 5 HP 19 FL © ZF Getriebe GmbH Saarbrücken CD /130 10.290 10.270 10.160 10.300 10.370 10.380 10.310 10.340 10.390 3.7/1 10.400 Place shim washer 10.400 on cylinder B. Important: If adjustment is necessary, it is best to start with the thinnest washer from the OTK. Install the correct shim washer after calculating its thickness.
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Versione00/08/01 CD REPAIR MANUAL 5
Page 3 and 4:
Contents Page Preliminary informati
Page 5 and 6:
3. Installation 3.1/1 Adjustments 3
Page 7:
Note: This manual treats the valve
Page 11:
1.2 Power flow diagram 1st GEAR Inp
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1.3.1.3Tightening yield strength cr
Page 16 and 17:
Check the value on the force measur
Page 18 and 19:
Example (for 1.4.1.1): F = 1.48 mm
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Example (for 1.4.1.2): F = 1.48 mm
Page 22 and 23:
Example (for 1.4.1.3): F = 1.48 mm
Page 24 and 25:
Example (for 1.4.1.4): F = 1.48 mm
Page 26 and 27:
Example (for 1.4.1.5): F = 1.48 mm
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Example (for 1.4.1.6): F = 1.48 mm
Page 30 and 31:
Example: (for 1.4.1.7) F = 1.48 mm
Page 32 and 33:
Tighten the differential cover with
Page 34 and 35:
Example: MD MU MO = 0.38 mm (preloa
Page 36 and 37:
Place the differential-side inner b
Page 38 and 39:
Screw the cover to the transmission
Page 40 and 41:
1.4.4 Detent spring switch Using a
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1.4.5.2 Pinion projection Insert th
Page 44 and 45:
1.4.6 Bearing adjustment, output ge
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1.4.6.2 Projection, helical/interme
Page 48 and 49:
1.4.6.5 Installation space, helical
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Example: (for 1.4.6) Pinion: KRR =
Page 52 and 53:
Example (for 1.4.7): M1 = 0.88 mm M
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No. Designation Part List- Wrench s
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1.7 Special tools 98008 98034 00045
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00108 00053 97301 OBJECT Order-No.
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99250 99265 99274 OBJECT Order-No.
Page 63 and 64:
99262 98002 99259 OBJECT Order-No.
Page 65 and 66:
98395 91199 92223 OBJECT Order-No.
Page 67 and 68:
99264 00054 99256 OBJECT Order-No.
Page 69 and 70:
99257 99253 00063 OBJECT Order-No.
Page 71 and 72:
98399 98400 98401 OBJECT Order-No.
Page 73 and 74:
98405 98148 98406 OBJECT Order-No.
Page 75 and 76:
99246 00059 00060 OBJECT Order-No.
Page 77 and 78:
00065 00066 00067 OBJECT Order-No.
Page 79 and 80:
00071 99249 00061 OBJECT Order-No.
Page 81 and 82:
97305 98155 99271 OBJECT Order-No.
Page 83 and 84:
99270 00072 00062 OBJECT Order-No.
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1.8 Oilflow chart (position N accor
Page 88 and 89:
2.1.2 Removing front axle output Ta
Page 90 and 91:
Unscrew and remove the 17 large-hea
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Drive the clamping sleeve out of th
Page 94 and 95:
Remove the 12 differential cover sc
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99076 99077 99078 00/08/01 5 HP 19
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99082 99083 00/08/01 5 HP 19 FL ©
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Use pliers 5x46 001 376 to remove t
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2.6.3 Front axle housing Pull the b
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2.6.6.3 Pinion Using puller 5x46 50
Page 109 and 110:
99105 99106 99107 2.7 Tower 00/08/0
Page 111 and 112:
99109 99110 98409 2.7.2 Clutch F 00
Page 113 and 114: 99114 99115 99116 00/08/01 5 HP 19
Page 115 and 116: 99118 99119 99120 2.8 Input 00/08/0
Page 117 and 118: 99121 99122 99123 2.8.2 Clutch A Ex
Page 119 and 120: 99124 99126 99127 00/08/01 5 HP 19
Page 121: 99131 98270 99133 00/08/01 5 HP 19
Page 124 and 125: Adjustment overview Note: During tr
Page 126 and 127: 3.1.2 Front axle housing and front
Page 128 and 129: 3.1.4 Installing pinion shaft in tr
Page 130 and 131: Attach magnet 35.150/140 to oil dam
Page 133 and 134: 3.2 Installing shift and parking lo
Page 135 and 136: 99161 00027 99164 00/08/01 5 HP 19
Page 137 and 138: 3.3 Tower, installing tower 3.3.1 P
Page 139 and 140: 98287 00/08/01 /110 /130 /140 /120
Page 141 and 142: 99172 /200 /190 /110 /180 /170 73.1
Page 143 and 144: 99173 99174 99176 00/08/01 5 HP 19
Page 145 and 146: 00031 99180 99181 00/08/01 5 HP 19
Page 147 and 148: 3.4 Installing front axle output 99
Page 149 and 150: 3.5 Planetary gear sets I and II 99
Page 151 and 152: 99191 99192 99193 Insert thrust was
Page 153: 99197 00/08/01 5 HP 19 FL © ZF Get
Page 156 and 157: Place cup spring 71.080 on piston E
Page 158 and 159: 3.6.2 Clutch A /110 /120 /190 /130
Page 160 and 161: Pull O-ring 71.160 on to ring 71.17
Page 162 and 163: Insert cup spring 72.110, press the
Page 166 and 167: 3.7.1 Oil supply Place washer 10.01
Page 168 and 169: 3.7.3 Brake C Pull a new O-ring sea
Page 170 and 171: Attach assembly fixture 5x46 001 38
Page 172 and 173: Insert speedometer housing with bea
Page 175 and 176: 3.9 Installing valve body, oil filt
Page 177 and 178: 99233 99234 00041 00/08/01 5 HP 19
Page 179 and 180: 99238 00/08/01 5 HP 19 FL © ZF Get
Page 181 and 182: 00043 00044 Check the switch resist
Page 183 and 184: Versione00/08/01 CD REPAIR MANUAL (
Page 185 and 186: Contents Page Preliminary informati
Page 187 and 188: Preliminary information The 5HP19FL
Page 189: 4. Allgemeines 4.1 Abbildung des Ge
Page 193: 00/08/01 5 HP 19 FLA © ZF Getriebe
Page 196 and 197: Place the support plate on the inte
Page 198 and 199: 4.4.3 Installation space - front ax
Page 200 and 201: 4.4.6 Determining shim thicknesses
Page 203: 1.5 Tightening torques No. Designat
Page 206 and 207: Remarks 4.7/2 Order-No. / Applicati
Page 208 and 209: Identical Remarks 4 HP 20 Identical
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Identical Remarks 3 HP 22 Q 4 HP 14
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Identical Remarks 4 HP 18 Q 4 HP 20
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Example: S PW = 0.2° M W = 1.75°
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Take out the 11 screws holding the
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99007 99090 00/08/01 5 HP 19 FLA ©
Page 227 and 228:
99011 99012 00085 00/08/01 5 HP 19
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99016 99017 00/08/01 5 HP 19 FLA ©
Page 233 and 234:
00088 99020 00/08/01 5 HP 19 FLA ©
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6. Installation 99024 6.1 Torsen II
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99029 99030 99028 00/08/01 5 HP 19
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6.2 Transmission housing and interm
Page 241 and 242:
00093 99033 99034 00/08/01 5 HP 19
Page 243 and 244:
00005 99040 99042 00/08/01 5 HP 19
Page 245 and 246:
99046 99047 99048 00/08/01 5 HP 19
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519FLA REPAIR MANUAL

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