PDFï¼7.7MB

More documents

Recommendations

Info

EXH Standard cutting conditions Shoulder milling, Slotting ap 9 H1 ap Side cutting Slotting ap: Axial depth of cut Plunging Work material Hardness Cutting speed Conditions Tool dia. (mm) Depth of cut ø10 ø12 ø16 ø10 ø12 ø16 Work material Hardness Cutting speed Conditions Tool dia. (mm) ø10 ø12 ø16 Carbon steels and Alloy steels and Stainless steels alloy steels prehardened steelst Cast irons Aluminium alloys (Si < 13%) Aluminium alloys (Si 13%) < 30HRC 30 ~ 40HRC < 250HB - - - Vc = 100 ~ 300 m/min Vc = 100 ~ 250 m/min Vc = 100 ~ 300 m/min Vc = 100 ~ 300 m/min Vc = 100 ~ 500 m/min Vc = 100 ~ 300 m/min No. of rev. n Feed vf No. of rev. n Feed vf No. of rev. n Feed vf No. of rev. n Feed vf No. of rev. n Feed vf No. of rev. n Feed min -1 speed mm/min min -1 speed mm/min min -1 speed mm/min min -1 speed mm/min min -1 speed mm/min min -1 speed vf mm/min 4770 1430 3820 760 4770 1430 6360 2540 9550 5730 6360 3180 3980 1190 3180 630 3980 1190 5300 2120 7950 4770 5300 2650 2980 890 2380 470 2980 890 3970 1580 5960 3570 3970 1980 ap < 0.6 ap < 0.5 ap < 0.6 ap < 0.6 ap < 0.6 ap < 0.6 ae < 0.6 ae < 0.5 ae < 0.6 ae < 0.6 ae < 0.6 ae < 0.6 ap < 0.8 ap < 0.6 ap < 0.8 ap < 0.8 ap < 0.8 ap < 0.8 Carbon steels and Alloy steels and Stainless steels alloy steels prehardened steelst Cast irons Aluminium alloys (Si < 13%) Aluminium alloys (Si 13%) < 30HRC 30 ~ 40HRC < 250HB - - - Vc = 100 ~ 300 m/min Vc = 100 ~ 250 m/min Vc = 100 ~ 300 m/min Vc = 100 ~ 300 m/min Vc = 100 ~ 500 m/min Vc = 100 ~ 300 m/min No. of rev. n Feed vf No. of rev. n Feed vf No. of rev. n Feed vf No. of rev. n Feed vf No. of rev. n Feed vf No. of rev. n Feed min -1 speed mm/min min -1 speed mm/min min -1 speed mm/min min -1 speed mm/min min -1 speed mm/min min -1 speed vf mm/min 4770 240 3820 150 4770 240 6360 440 9550 760 6360 440 3980 200 3180 130 3980 200 5300 370 7950 640 5300 370 2980 150 2380 95 2980 150 3970 280 5960 480 3970 280 Note:¡In slotting or pocketing where chips tend to stay in the cutting zone, use an air blast to remove chips for preventing chip recutting. ¡When chips tend to weld excessively on the cutting edge such as in machining aluminium alloys, use a water soluble cutting fluid. ¡In the case of cutting a casting skin or a heavily interrupted work surface, decrease the feed per tooth and the maximum depth of cut to 1/2 to 2/3 times the values shown in the table. Machining modes Shoulder milling Plunging Slotting Drilling Drilling (Helical feed) ¡Tool overhang length must be as short as possible to avoid chatter. When the tool overhang length is long, decrease the number of revolutions and feed. ¡Cutting conditions are generally limited by the rigidity and power of the machine and the rigidity of the workpiece. When setting the conditions, start from half of the values of the standard cutting conditions and then increase the value gradually whilst making sure that the machine is running normally. Ramping Enlarging hole TAC Mills H ae ap ap W D1, D2 Effective Max.depth Max. cutting Max. ramping Min. Max. machinable Max. cutting Max.depth Cat. No. Tool dia. edge length of drilling width in plunging machinable angle hole dia. hole dia. width in enlarging hole of boring ap (mm) H (mm) W (mm) θ D1 (mm) D2 (mm) ae (mm) H1 (mm) EXH06R010M10.0-02 ø10 0.6 5 5 5° 12 19 7 30 EXH07R012M12.0-02 ø12 0.6 6 6 5° 14 23 9 36 EXH09R016M16.0-02 ø16 0.8 8 8 5° 18 31 12.5 48 Notes for programming When using CAD/CAM, please program it as for radius cutter. The following table shows actual cutting edge geometry and amount of unfinished work cut. Corner rε of insert W 20˚ ap (Max. depth of cut) t: Amount of uncut Corner radius in programming R Cat. No. Tool Max. depth Corner Wide dia. of cut of insert of Amount tooth of uncut (mm) ap (mm) rε W (mm) t (mm) EXH06R010M10.0-02 ø10 0.6 0.5 2.5 0.7 R0.5 0.6 R1.0 EXH07R012M12.0-02 ø12 0.6 0.5 2.5 0.7 R0.5 0.6 R1.0 0.8 R0.5 EXH09R016M16.0-02 ø16 0.8 0.8 3.0 0.7 R1.0 0.6 R1.5 Corner radius in programming R 9–101
T/EXP Diameter ø20 ~ 125 mm 10°, 20° 1.5, 3 mm Air Hole Steel Stainless Cast Iron Hard Materials Face Milling Pocketing Ramping Enlarging Hole For high feed milling of general steels, cast irons, stainless steels, and hard materials The below figures show the mill with air hole. Rake angle: A.R. +5˚ R.R. -4˚ ~ -6˚ Lf R Lf L Rs øDc øDc1 a ød øDb øDc øDc1 øDs h6 TXP κ b Fig. A κ T/EXP 05, 06, 09: κ = 20˚ T/EXP 08: κ = 10˚ Fig. B Centre bolts EXP Fig. 1 Fig. 2 Fig. 3 Max. ap: 9-106 TXP (Fig. A: bore type) 9 TAC Mills Cat. No. No. of Stock inserts Effective dia. Dimensions (mm) øDc øDc1 R Lf b a ød øDb Applicable inserts 9-138A 50 TXP05063RB-E 6 63 55.4 20 50 6.3 10.4 22 59 0.8 With CM10X30H WPM05H315ZPR TXP05080RB-E 7 80 72.4 22 63 7 12.4 27 76 1.7 With CM12X30H TXP06063RB-E 5 63 54.4 20 50 6.3 10.4 22 59 0.7 With CM10X30H WPM06X415ZPR TXP06080RB-E 6 80 71.4 22 63 7 12.4 27 76 1.6 With CM12X30H 1 TXP09125R-E 6 125 111.4 32 9 16.4 40 98 2.9 Without 9-138B TXP08050R-E 50 38.6 47 0.4 Without 3 FSHM10-40 3 TXP08052R-E 52 40.6 20 6.3 10.4 22 50 0.5 Without 50 TXP08063R-E 63 51.6 59 0.7 Without 4 TXP08066R-E 66 54.6 63 0.8 Without WPMT080615ZR 22 7.0 12.4 27 - - TXP08080R-E 5 80 68.6 76 1.5 Without 9-138A TXP08100R-E 6 100 88.6 25 63 8 14.4 32 96 2.5 Without TXP08125R-E 7 125 113.6 32 9 16.4 40 98 3.1 With TMBA-M20H 2 9-138B TXP09063R-E 3 63 49.4 20 6.3 10.4 22 59 0.6 Without TXP09080R-E 4 80 66.4 22 7 12.4 27 76 1.3 Without 9-138A WPMT090725ZR - - TXP09100R-E 5 100 86.4 25 63 8 14.4 32 96 2.4 Without Weight (kg) Air hole Centre bolts Cat. No. Fig. Mounting details : Stocked items. 9–102 Technical Reference (15-1)
Page 1 and 2:
R Lf ap 6.4mm Chapter Composition o
Page 3 and 4:
Designation System for TAC Mills TA
Page 5 and 6:
Designation System for TAC Milling
Page 7 and 8:
Selection Guide for TAC mills Face
Page 9 and 10:
Page 11 and 12:
Page 13 and 14:
Selection Guide for TAC mills Squar
Page 15 and 16:
Selection Guide for TAC mills Squar
Page 17 and 18:
Selection Guide for TAC mills Selec
Page 19 and 20:
TUNGALOY Selection 9 TAC Mills Char
Page 21 and 22:
Basic Selection for TAC Mills Face
Page 23 and 24:
Basic Selection for TAC Mills Face
Page 25 and 26:
Basic Selection for TAC Mills Shoul
Page 27 and 28:
Basic Selection for TAC Mills Shoul
Page 29 and 30:
Basic Selection for TAC Mills High
Page 31 and 32:
Basic Selection for TAC Mills Die E
Page 33 and 34:
TAC Mill Overview Bore types Face M
Page 35 and 36:
TAC Mill Overview Bore types Should
Page 37 and 38:
TAC Mill Overview Shank types Face
Page 39 and 40:
TAC Mill Overview Shank types High
Page 41 and 42:
TEN / EEN type Diameter ø32 ~ 160
Page 43 and 44:
TAN type Diameter ø63 ~ 315 mm 45
Page 45 and 46:
T/EAW13 Diameter ø50 ~ 160 mm 45°
Page 47 and 48:
T/EAW13 9 TAC Mills Standard cuttin
Page 49 and 50:
Lightning Mills TME4400 /B Face Mil
Page 51 and 52: 15˚ 15˚ TAC Mills for large depth
Page 53 and 54: TAC Mills TGP4100RBAE Standard cutt
Page 55 and 56: All PCD-tipped TAC Mills for high f
Page 57 and 58: TPQ / EPQ type JIS Diameter ø25 ~
Page 59 and 60: TPO / EPO07 Diameter ø12 ~ 50mm St
Page 61 and 62: TPS / EPS11 Diameter ø12~63 mm Ste
Page 63 and 64: TPS / EPS11 Replacement Parts TPS /
Page 65 and 66: TPO / EPO18 Diameter ø25~160 mm St
Page 67 and 68: Machining modes Shoulder milling Sl
Page 69 and 70: TPM / EPM type Roughing type øDb
Page 71 and 72: TPD / EPD type Diameter ø12 ~ 40 m
Page 73 and 74: 1.4 1.4 TPW13 Diameter ø50 ~ 125 m
Page 75 and 76: 9 TAC Mills EPH Shoulder Milling Ca
Page 77 and 78: EPH Standard cutting conditions Sh
Page 79 and 80: EVH Diameter ø10 ~ 16 mm 90° ~ 4.
Page 81 and 82: All PCD-tipped TAC Mills for high f
Page 83 and 84: TAC Mills for large depth of cut TP
Page 85 and 86: TAC Mills TSE3000R(IA)E Face Millin
Page 87 and 88: TAC Mills TSE4000RIAE Face Milling
Page 89 and 90: Top-Feed Mills, AD TPS/EPS17 Should
Page 91 and 92: Top-Feed Mills, AD TPS/EPS17 Machin
Page 93 and 94: 15°17° 1 mm ø16 ~ 80 mm Air Hole
Page 95 and 96: Standard cutting conditions Work ma
Page 97 and 98: Standard cutting conditions Work ma
Page 99 and 100: TXQ12R ø50~125 mm 2 mm Steel Stain
Page 101: EXH Diameter ø10 ~ 16 mm 20° 0.6,
Page 105 and 106: T/EXP Inserts 05 type General inser
Page 107 and 108: T/EXP Diameter ø20 ~ 160 mm 10°,
Page 109 and 110: TRC / ERC type Inserts For general
Page 111 and 112: TAC Flash radius mills TRD12 • 16
Page 113 and 114: TAC radius mills T/ERF6000 Diameter
Page 115 and 116: TAC Flash endmills with center cutt
Page 117 and 118: TAC Flash Endmills ESD10 Shoulder M
Page 119 and 120: TAC Flash ball endmills EBP R Radiu
Page 121 and 122: TAC ball Endmills TBN1000 Pocketing
Page 123 and 124: TAC Flash Mills for plunging TZP12
Page 125 and 126: TAC Flash Mills for plunging TZF11
Page 127 and 128: “T-Bar” Modular System TMS Diam
Page 129 and 130: TAC Flasah chamfering mills ECC31 G
Page 131 and 132: TAC Mills for super finishing SFP40
Page 133 and 134: All PCBN-tipped TAC Mills for high
Page 135 and 136: ASN / TSN ø100 ~ 250 mm Steel Stai
Page 137 and 138: ASN / TSN Replacement parts Work ma
Page 139 and 140: Mounting Details for TAC Mills Cutt
Page 141 and 142: TAC Milling Inserts Inserts ADMT08P
Page 143 and 144: TAC Milling Inserts AST11T3PDR-MJ/M
Page 145 and 146: TAC Milling Inserts LMEUZNEN-MJ Sha
Page 147 and 148: TAC Milling Inserts ONUAN-ML/MJ/W S
Page 149 and 150: TAC Milling Inserts SCMT08-23 Shape
Page 151 and 152: TAC Milling Inserts SEN1203AG, SEKR
Page 153 and 154:
TAC Milling Inserts SPHA431FNW, SPH
Page 155 and 156:
TAC Milling Inserts SW13T3AFR- Shap
Page 157 and 158:
TAC Milling Inserts TEN43Z, TECN43Z
Page 159 and 160:
TAC Milling Inserts XCET310404ER St
Page 161 and 162:
TAC Milling Inserts XVGTEC-MJ, XVG
Page 163 and 164:
TAC Milling Inserts ZDAT/FN Shape C
show all

PDFï¼7.7MB

You also want an ePaper? Increase the reach of your titles

Delete template?

Save as template?

PDFï¼7.7MB