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EPH Undercut type øDc øDs h6 Tool assembly and replacement parts Clamping screw 90° øDc ap L 1 L Dimensions (mm) No.of Clamping screw Cat. No. Stock inserts øDc øDs Max. ap L L 1 (Std. fastening torque) Wrench Applicable inserts EPH13R013M12.0-2 2 13 12 12 110 25 CSPB-2.2SH (1.1 N·m) IP-7D XHGR1302R- EPH13R014M12.0-2 2 14 12 12 110 25 EPH18R017M16.0-3 3 17 16 16 130 33 EPH18R018M16.0-3 3 18 16 16 130 33 CSPB-2.5SH (1.1 N·m) IP-7D XHGR18T2R- EPH18R021M20.0-3 3 21 20 16 140 41 EPH18R026M25.0-4 4 26 25 16 160 51 Tool assembly and replacement parts Reduced shank for automatic lathes øDs h6 Insert pocket Clamping screw Inserts 90° ap L 1 L Insert pocket Cat. No. No.of Stock inserts Dimensions (mm) Clamping screw øDc øDs Max. ap L L 1 (Std. fastening torque) Wrench Applicable inserts EPH11R010M06.0-2 2 10 6 10 50 15 CSP-2L033 (0.7N·m) IP-6F XHGR1102R- EPH13R012M07.0-2 2 12 7 12 50 17 CSPB-2.2SH (1.1N·m) IP-7D XHGR1302R- EPH18R016M10.0-3 3 16 10 16 60 22 EPH18R020M10.0-3 3 20 10 16 60 22 CSPB-2.5SH (1.1N·m) IP-7D XHGR18T2R- Inserts Inserts 9 TAC Mills : Stocked items. a Cat. No. Grade Dimensions (mm) Grade Dimensions (mm) Applications rε Applicable Corner R Cat. No. AH730 R a cutter Corner R DS1200 R a rε r ε XHGR110202ER-MJ 0.2 XHGR110200FR-AJ 0 XHGR110204ER-MJ 0.4 XHGR110202FR-AJ 0.2 XHGR110205ER-MJ 0.5 XHGR110204FR-AJ 0.4 XHGR110208ER-MJ 0.8 XHGR110205FR-AJ 0.5 XHGR110210ER-MJ 11 1.0 EPH11R XHGR110208FR-AJ 0.8 11 XHGR110212ER-MJ 1.2 XHGR110210FR-AJ 1.0 XHGR110215ER-MJ 1.5 XHGR110212FR-AJ 1.2 XHGR110216ER-MJ 1.6 XHGR110215FR-AJ 1.5 XHGR110220ER-MJ 2.0 XHGR110216FR-AJ 1.6 XHGR130202ER-MJ 0.2 XHGR110220FR-AJ 2.0 XHGR130204ER-MJ 0.4 XHGR130200FR-AJ 0 Steel XHGR130205ER-MJ 0.5 XHGR130202FR-AJ 0.2 XHGR130208ER-MJ 0.8 XHGR130204FR-AJ 0.4 XHGR130210ER-MJ 13 1.0 EPH13R XHGR130205FR-AJ 0.5 Stainless XHGR130212ER-MJ 1.2 XHGR130208FR-AJ 0.8 13 XHGR130215ER-MJ 1.5 XHGR130210FR-AJ 1.0 XHGR130216ER-MJ 1.6 XHGR130212FR-AJ 1.2 XHGR130220ER-MJ 2.0 Cast Iron XHGR130215FR-AJ 1.5 XHGR18T202ER-MJ 0.2 XHGR130216FR-AJ 1.6 XHGR18T204ER-MJ 0.4 XHGR130220FR-AJ 2.0 XHGR18T205ER-MJ 0.5 XHGR18T200FR-AJ 0 XHGR18T208ER-MJ 0.8 XHGR18T202FR-AJ 0.2 XHGR18T210ER-MJ 18 1.0 EPH18R XHGR18T204FR-AJ 0.4 XHGR18T212ER-MJ 1.2 XHGR18T205FR-AJ 0.5 XHGR18T215ER-MJ 1.5 XHGR18T208FR-AJ 0.8 18 XHGR18T216ER-MJ 1.6 XHGR18T210FR-AJ 1.0 XHGR18T220ER-MJ 2.0 XHGR18T212FR-AJ 1.2 Note: When using inserts with a corner radius in excess of 1 mm, XHGR18T215FR-AJ 1.5 additional work to the cutter body is needed. XHGR18T216FR-AJ 1.6 XHGR18T220FR-AJ 2.0 Applications Non-ferrous Applicable cutter EPH11R EPH13R EPH18R 9–75
EPH Standard cutting conditions Shoulder milling Work material Cutting Feed per Cutting conditions speed tooth Vc (m/min) fz (mm/t) ø10 øDc < ø12 ø12 øDc < ø16 ø16 øDc ø26 9 TAC Mills ap ap ae ap: Axial depth of cut ae: Radial depth of cut Slotting Carbon steels Alloy steels (< 30HRC) Alloy steels prehardened steels (30 ~ 40HRC) Stainless steels (< 250HB) Grey cast iron Ductile cast iron Aluminium alloys (Si < 13%) Aluminium alloys (Si 13%) 60 ~ 180 0.03 ~ 0.1 50 ~ 150 0.03 ~ 0.08 50 ~ 150 0.03 ~ 0.06 80 ~ 200 0.03 ~ 0.1 60 - 160 0.03 ~ 0.1 100 ~ 300 0.03 ~ 0.1 80 ~ 180 0.03 ~ 0.08 ap 7.5 mm ae 1.5 mm ap 5.5 mm ae 1.5 mm ap 4.5 mm ae 1.5 mm ap 9.5 mm ae 2.0 mm ap 9.5 mm ae 2.0 mm ap 9.5 mm ae 2.0 mm ap 9.5 mm ae 2.0 mm Vc = 120 m/mim, fz = 0.08 mm/t ap 9.0 mm ae 1.5 mm Vc = 100 m/min, fz = 0.05 mm/t ap 6.5 mm ae 1.5 mm Vc = 100 m/min, fz = 0.04 mm/t ap 5.5 mm ae 1.5 mm Vc = 140 m/min, fz = 0.08 mm/t ap 11.5 mm ae 2.0 mm Vc = 110 m/min, fz = 0.08 mm/t ap 11.5 mm ae 2.0 mm Vc = 200 m/min, fz = 0.07 mm/t ap 11.5 mm ae 2.0 mm Vc = 130 m/min, fz = 0.06 mm/t ap 11.5 mm ae 2.0 mm ap 12.0 mm ae 2.0 mm ap 9.0 mm ae 2.0 mm ap 7.5 mm ae 2.0 mm ap 15.5 mm ae 3.0 mm ap 15.5 mm ae 3.0 mm ap 15.5 mm ae 3.0 mm ap 15.5 mm ae 3.0 mm Cutting Feed per Work Cutting conditions speed tooth material Vc (m/min) fz (mm/t) ø10 øDc < ø12 ø12 øDc < ø16 ø16 øDc ø18 ø18 < øDc ø21 ø21 < øDc ø26 Carbon steels Vc = 100 m/mim, fz = 0.06 mm/t Alloy steels 60 ~ 180 0.03 ~ 0.1 (< 30HRC) ap 1.5 mm ap 2.0 mm ap 3.0 mm ap 2.5 mm ap 2.5 mm Alloy steels Vc = 70 m/min, fz = 0.05 mm/t prehardened steels 50 ~ 150 0.03 ~ 0.08 (30 ~ 40HRC) ap 1.0 mm ap 1.5 mm ap 2.0 mm ap 1.5 mm ap 1.5 mm Stainless steels (< 250HB) Grey cast iron 50 ~ 150 0.03 ~ 0.06 80 ~ 200 0.03 ~ 0.1 Vc = 70 m/min, fz = 0.04 mm/t ap 1.0 mm ap 1.0 mm ap 1.5 mm ap 1.5 mm ap 1.5 mm Vc = 120 m/min, fz = 0.07 mm/t ap 3.5 mm ap 4.0 mm ap 4.5 mm ap 3.5 mm ap 3.0 mm Ductile cast iron Aluminium alloys (Si < 13%) Aluminium alloys (Si 13%) 60 ~ 160 0.03 ~ 0.1 100 ~ 300 0.03 ~ 0.1 80 ~ 180 0.03 ~ 0.08 Vc = 80 m/min, fz = 0.07 mm/t ap 3.5 mm ap 4.0 mm ap 4.5 mm ap 3.5 mm ap 3.0 mm Vc = 150 m/min, fz = 0.07 mm/t ap 3.5 mm ap 4.0 mm ap 4.5 mm ap 3.5 mm ap 3.0 mm Vc = 110 m/min, fz = 0.06 mm/t ap 3.5 mm ap 4.0 mm ap 4.5 mm ap 3.5 mm ap 3.0 mm Notes: When slotting, use a rigid machine. When chips stay in the cutting zone during slotting or pocketing, use air to remove chips from the work area. If chips tend to stick to the cutting edge (such as aluminium alloy machining), use a water soluble cutting fluid. If cutting a casting skin or heavily interrupted work surface, decrease the feed per tooth and maximum depth of cut to 1/2 to 2/3 times the values shown in the table. Tool overhang length must be as short as possible to avoid chatter. When the tool overhang length is long, decrease the number of revolutions and feed. Cutting conditions are generally limited by the rigidity and power of the machine and the rigidity of the workpiece. When setting the conditions, start from half of the values of the standard cutting conditions and then increase the value gradually whilst making sure the machine is running normally. 9–76
Page 1 and 2:
R Lf ap 6.4mm Chapter Composition o
Page 3 and 4:
Designation System for TAC Mills TA
Page 5 and 6:
Designation System for TAC Milling
Page 7 and 8:
Selection Guide for TAC mills Face
Page 9 and 10:
Page 11 and 12:
Page 13 and 14:
Selection Guide for TAC mills Squar
Page 15 and 16:
Selection Guide for TAC mills Squar
Page 17 and 18:
Selection Guide for TAC mills Selec
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TUNGALOY Selection 9 TAC Mills Char
Page 21 and 22:
Basic Selection for TAC Mills Face
Page 23 and 24:
Basic Selection for TAC Mills Face
Page 25 and 26: Basic Selection for TAC Mills Shoul
Page 27 and 28: Basic Selection for TAC Mills Shoul
Page 29 and 30: Basic Selection for TAC Mills High
Page 31 and 32: Basic Selection for TAC Mills Die E
Page 33 and 34: TAC Mill Overview Bore types Face M
Page 35 and 36: TAC Mill Overview Bore types Should
Page 37 and 38: TAC Mill Overview Shank types Face
Page 39 and 40: TAC Mill Overview Shank types High
Page 41 and 42: TEN / EEN type Diameter ø32 ~ 160
Page 43 and 44: TAN type Diameter ø63 ~ 315 mm 45
Page 45 and 46: T/EAW13 Diameter ø50 ~ 160 mm 45°
Page 47 and 48: T/EAW13 9 TAC Mills Standard cuttin
Page 49 and 50: Lightning Mills TME4400 /B Face Mil
Page 51 and 52: 15˚ 15˚ TAC Mills for large depth
Page 53 and 54: TAC Mills TGP4100RBAE Standard cutt
Page 55 and 56: All PCD-tipped TAC Mills for high f
Page 57 and 58: TPQ / EPQ type JIS Diameter ø25 ~
Page 59 and 60: TPO / EPO07 Diameter ø12 ~ 50mm St
Page 61 and 62: TPS / EPS11 Diameter ø12~63 mm Ste
Page 63 and 64: TPS / EPS11 Replacement Parts TPS /
Page 65 and 66: TPO / EPO18 Diameter ø25~160 mm St
Page 67 and 68: Machining modes Shoulder milling Sl
Page 69 and 70: TPM / EPM type Roughing type øDb
Page 71 and 72: TPD / EPD type Diameter ø12 ~ 40 m
Page 73 and 74: 1.4 1.4 TPW13 Diameter ø50 ~ 125 m
Page 75: 9 TAC Mills EPH Shoulder Milling Ca
Page 79 and 80: EVH Diameter ø10 ~ 16 mm 90° ~ 4.
Page 81 and 82: All PCD-tipped TAC Mills for high f
Page 83 and 84: TAC Mills for large depth of cut TP
Page 85 and 86: TAC Mills TSE3000R(IA)E Face Millin
Page 87 and 88: TAC Mills TSE4000RIAE Face Milling
Page 89 and 90: Top-Feed Mills, AD TPS/EPS17 Should
Page 91 and 92: Top-Feed Mills, AD TPS/EPS17 Machin
Page 93 and 94: 15°17° 1 mm ø16 ~ 80 mm Air Hole
Page 95 and 96: Standard cutting conditions Work ma
Page 97 and 98: Standard cutting conditions Work ma
Page 99 and 100: TXQ12R ø50~125 mm 2 mm Steel Stain
Page 101 and 102: EXH Diameter ø10 ~ 16 mm 20° 0.6,
Page 103 and 104: T/EXP Diameter ø20 ~ 125 mm 10°,
Page 105 and 106: T/EXP Inserts 05 type General inser
Page 107 and 108: T/EXP Diameter ø20 ~ 160 mm 10°,
Page 109 and 110: TRC / ERC type Inserts For general
Page 111 and 112: TAC Flash radius mills TRD12 • 16
Page 113 and 114: TAC radius mills T/ERF6000 Diameter
Page 115 and 116: TAC Flash endmills with center cutt
Page 117 and 118: TAC Flash Endmills ESD10 Shoulder M
Page 119 and 120: TAC Flash ball endmills EBP R Radiu
Page 121 and 122: TAC ball Endmills TBN1000 Pocketing
Page 123 and 124: TAC Flash Mills for plunging TZP12
Page 125 and 126: TAC Flash Mills for plunging TZF11
Page 127 and 128:
“T-Bar” Modular System TMS Diam
Page 129 and 130:
TAC Flasah chamfering mills ECC31 G
Page 131 and 132:
TAC Mills for super finishing SFP40
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All PCBN-tipped TAC Mills for high
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ASN / TSN ø100 ~ 250 mm Steel Stai
Page 137 and 138:
ASN / TSN Replacement parts Work ma
Page 139 and 140:
Mounting Details for TAC Mills Cutt
Page 141 and 142:
TAC Milling Inserts Inserts ADMT08P
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TAC Milling Inserts AST11T3PDR-MJ/M
Page 145 and 146:
TAC Milling Inserts LMEUZNEN-MJ Sha
Page 147 and 148:
TAC Milling Inserts ONUAN-ML/MJ/W S
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TAC Milling Inserts SCMT08-23 Shape
Page 151 and 152:
TAC Milling Inserts SEN1203AG, SEKR
Page 153 and 154:
TAC Milling Inserts SPHA431FNW, SPH
Page 155 and 156:
TAC Milling Inserts SW13T3AFR- Shap
Page 157 and 158:
TAC Milling Inserts TEN43Z, TECN43Z
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TAC Milling Inserts XCET310404ER St
Page 161 and 162:
TAC Milling Inserts XVGTEC-MJ, XVG
Page 163 and 164:
TAC Milling Inserts ZDAT/FN Shape C
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