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DPD15/EDPD15<br />
Aluminium alloys<br />
Standard cutting conditions<br />
Work material<br />
(Si < 13%)<br />
Grades<br />
DX140<br />
(T-DIA)<br />
Cutter dia. øDc<br />
Maximum cutting speed<br />
vcmax (m/min)<br />
Maximum No. of revolution<br />
nmax (min -1 )<br />
Depth of cut ap (mm)<br />
50 63 80 100 125 160 200 250 315<br />
3100 3900 4000<br />
19700<br />
Feed per tooth fz (mm/t)<br />
(Si 13%)<br />
Cutting speed vc (m/min)<br />
• No. of revolutions (min -1 ) = Cutting speed 1000 3.14 Cutter diameter<br />
• Table feed (mm/min) = No. of revolutions Feed per tooth No. of inserts<br />
All PCD-tipped TAC Mills for high feeds<br />
DPD15 • EDPD15<br />
16000 12700 10200 8000 6400 5100 4000<br />
~ 7<br />
0.05 ~ 0.2<br />
200 ~ 500<br />
Applicable work materials<br />
Aluminium alloys<br />
(Si < 13%)<br />
Aluminium alloys (Si 13%)<br />
Non-ferrous metals<br />
Cast aluminium alloys: JIS AC2C–T6, AC4B–T6, etc.<br />
Aluminium die castings: JIS ADC12, etc.<br />
Various forged and rolled workpiece: 2017, 5056, 7075, etc.<br />
A390, etc. (Use at speeds up to 500 m/min)<br />
Copper alloys, etc.<br />
Cutting condition range<br />
[Aluminium alloys (Si < 13%)] (Insert grade: DX140 (T-DIA))<br />
[Aluminium alloys (Si 13%)] (Insert grade: DX140 (T-DIA))<br />
Cutting Speed vc (m/min)<br />
4000<br />
3000<br />
2000<br />
1000<br />
0.1 0.2 0.3<br />
Feed per tooth fz (mm/t)<br />
Cutting Speed vc (m/min)<br />
500<br />
400<br />
300<br />
200<br />
100<br />
0.1 0.2 0.3<br />
Feed per tooth fz (mm/t)<br />
9<br />
TAC Mills<br />
Notes: • Wet cutting is recommended. Use a water-soluble cutting fluid.<br />
• Dry cutting is also possible. However, wet cutting excels in chipbreaking and attaining superior surface quality.<br />
Cautionary points for use<br />
To avoid the danger of unbalanced revolution, the TAC<br />
mill should not be used in a state of reduced number of<br />
inserts.<br />
Use the cutter within the maximum revolutions written on<br />
the cutter body.<br />
When using the cutter at a cutting speed less than v c =<br />
1500 m/min, the balance quality of the arbor<br />
and toolholder should be prepared within class G16.<br />
When installing the inserts, recommended clamping<br />
torque for the wedge fixing screw is 9.8 N·m.<br />
9–81