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DPD15/EDPD15<br />

Aluminium alloys<br />

Standard cutting conditions<br />

Work material<br />

(Si < 13%)<br />

Grades<br />

DX140<br />

(T-DIA)<br />

Cutter dia. øDc<br />

Maximum cutting speed<br />

vcmax (m/min)<br />

Maximum No. of revolution<br />

nmax (min -1 )<br />

Depth of cut ap (mm)<br />

50 63 80 100 125 160 200 250 315<br />

3100 3900 4000<br />

19700<br />

Feed per tooth fz (mm/t)<br />

(Si 13%)<br />

Cutting speed vc (m/min)<br />

• No. of revolutions (min -1 ) = Cutting speed 1000 3.14 Cutter diameter<br />

• Table feed (mm/min) = No. of revolutions Feed per tooth No. of inserts<br />

All PCD-tipped TAC Mills for high feeds<br />

DPD15 • EDPD15<br />

16000 12700 10200 8000 6400 5100 4000<br />

~ 7<br />

0.05 ~ 0.2<br />

200 ~ 500<br />

Applicable work materials<br />

Aluminium alloys<br />

(Si < 13%)<br />

Aluminium alloys (Si 13%)<br />

Non-ferrous metals<br />

Cast aluminium alloys: JIS AC2C–T6, AC4B–T6, etc.<br />

Aluminium die castings: JIS ADC12, etc.<br />

Various forged and rolled workpiece: 2017, 5056, 7075, etc.<br />

A390, etc. (Use at speeds up to 500 m/min)<br />

Copper alloys, etc.<br />

Cutting condition range<br />

[Aluminium alloys (Si < 13%)] (Insert grade: DX140 (T-DIA))<br />

[Aluminium alloys (Si 13%)] (Insert grade: DX140 (T-DIA))<br />

Cutting Speed vc (m/min)<br />

4000<br />

3000<br />

2000<br />

1000<br />

0.1 0.2 0.3<br />

Feed per tooth fz (mm/t)<br />

Cutting Speed vc (m/min)<br />

500<br />

400<br />

300<br />

200<br />

100<br />

0.1 0.2 0.3<br />

Feed per tooth fz (mm/t)<br />

9<br />

TAC Mills<br />

Notes: • Wet cutting is recommended. Use a water-soluble cutting fluid.<br />

• Dry cutting is also possible. However, wet cutting excels in chipbreaking and attaining superior surface quality.<br />

Cautionary points for use<br />

To avoid the danger of unbalanced revolution, the TAC<br />

mill should not be used in a state of reduced number of<br />

inserts.<br />

Use the cutter within the maximum revolutions written on<br />

the cutter body.<br />

When using the cutter at a cutting speed less than v c =<br />

1500 m/min, the balance quality of the arbor<br />

and toolholder should be prepared within class G16.<br />

When installing the inserts, recommended clamping<br />

torque for the wedge fixing screw is 9.8 N·m.<br />

9–81

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