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TAC Flash endmills ESD10 Standard cutting conditions Work material Carbon steels (C50 etc.) < 300 HB Alloy steels (42CrMo4 etc.) < 300 HB Die steels (X96CrMoV12 etc.) < 300 HB Stainless steels (X5CrNi18 9 etc.) Cast irons (GG25 etc.) Aluminium alloys Copper alloys Grades AH120 AH330 UX30 T3130 AH120 AH330 UX30 T3130 AH120 AH330 UX30 T3130 AH140 AH120 AH330 UX30 DS1100 TH10 Cutting speed Vc (m/min) ESD (ø20 ~ 32 mm) Feed per tooth fz (mm/t) Shouldering, grooving, Z-feed milling Partial plunging 100 - 180 0.05 - 0.2 0.03 - 0.1 120 - 230 80 - 130 0.05 - 0.15 0.03 - 0.08 100 - 180 0.05 - 0.2 0.03 - 0.1 80 - 160 0.05 - 0.15 0.03 - 0.08 100 - 200 80 - 120 0.05 - 0.13 0.03 - 0.06 80 - 160 0.05 - 0.15 0.03 - 0.08 60 - 120 0.05 - 0.13 0.03 - 0.06 80 - 160 60 - 100 0.05 - 0.1 0.03 - 0.05 60 - 120 0.05 - 0.13 0.03 - 0.06 80 - 160 0.05 - 0.15 0.03 - 0.08 100 - 180 0.05 - 0.25 0.03 - 0.1 120 - 230 80 - 130 0.05 - 0.2 0.03 - 0.08 200 - 1000 0.05 - 0.25 0.05 - 0.15 200 - 400 0.05 - 0.25 0.05 - 0.15 Machining capability Shoulder milling Slotting Partial plunging Plunging Enlarging hole Helical feed drilling Traversing A C Ramping θ Enlarging 9 ap ap øD ae Cat. No. Cutter dia. øDc (mm) ap (mm) A (mm) C (mm) θ Min. øD (mm) Max. øD (mm) ae (mm) ESD10020R... 20 9 2.5 8 10° 24 38 18 ESD10025R... 25 9 2.5 9 10° 32 48 23 ESD10032R... 32 9 2.5 9 6°30' 46 62 30 ap = Effective cutting edge length A = Max. plunging depth C = Max. cutting width in plunging θ = Max. ramping angle øD = Machining hole dia. ae = Max. cutting width in enlarging hole (E) : Stocked items. TAC Mills 9–117
TAC Flash ball endmills EBP R Radius Milling Pocketing Ramping Profiling Diameter EBPSD-E ø20 ~ 32 mm rε ap R ~ 15 mm Lf Rs Steel Cast Iron Hard Materials For medium to finish engraving of steel and cast iron dies Tolerance on R ±0.08 rε ap Lf Rs øDc øDs øDc øDc øDs EBPMDE-E EBPMME-E rε ap Lf Rs 9 TAC Mills Cat. No. øDc L Lf Rs øDs ap r ε EBP020SD-E 2 116 60 16 - - - 56 20 - ZPET2004- EBP020MDE-E 2+2 20 126 10 CSTD-3T T-10D CSTB- 29.5 MJ DCMW070204TN T-8D EBP020MME-E 2+2 139 70 69 - MK2 2.5S EBP025SD-E 2 130 60 25 21 25 12.5 - ZPET2505- - - - EBP025MDE-E 2+2 140 80 CSTB-4S T-15D 41 MJ DCMW11T304TN CSTB-4S T-15D EBP025MME-E 2+2 166 86 - MK3 EBP032SD-E 2 140 60 32 25 - - - - ZPET3206- EBP032MDE-E 2+2 32 160 16 CSTB-5 T-20D 100 46 MJ DCMW11T304TN CSTB-4S T-15D EBP032MME-E 2+2 209 109 - MK4 Inserts For R-edge No. of Stock inserts Dimensions (mm) MK Applicable inserts For peripheral edge A Clamping screw for ZPET r ε Wrench s for DCMW Clamping screw Wrench 7° r ε 10 9–118 Stocked grade Dimensions (mm) Cat. No. Accuracy Honing Coated AH120 AH330 s r ε ZPET2004-MJ ZPET2505-MJ ZPET3206-MJ E With 4.5 4.625 6.75 12.5 16 Standard cutting conditions Work material Carbon steels (C55 etc.) < 300 HB Alloy steels (42CrMo4 etc.) < 300 HB Die steels (X96CrMoV12 etc.) < 300 HB Cast irons (GG25 etc.) Hardened steels Prehardened steels < 45 HRC Grade AH120 AH120 AH330 AH120 AH120 “ZPET3006-MJ” : Packing Quantity=1 pcs. Cutting Table feed vf (mm/min) type speed Tool dia. : Tool dia. : Tool dia. : Vc (m/min) ø20 ø25 ø32 (1) 170 - 230 610 - 910 460 - 760 360 - 660 (2) 200 - 260 900 - 1300 680 - 1080 530 - 930 Machining (3) 150 - 200 420 - 350 310 - 610 230 - 530 (1) 150 - 210 530 - 830 400 - 700 300 - 600 (2) 180 - 240 800 - 1200 600 - 400 470 - 870 (3) 130 - 180 360 - 660 250 - 550 190 - 490 (1) 120 - 180 420 - 720 310 - 610 230 - 530 (2) 150 - 210 660 - 1060 490 - 890 370 - 770 (3) 100 - 150 260 - 560 180 - 480 130 - 430 (1) 170 - 230 800 - 1100 610 - 910 490 - 790 (2) 200 - 260 900 - 1400 700 - 1200 530 - 1030 (3) 150 - 200 420 - 720 310 - 610 230 - 530 (1) 60 - 100 150 - 350 100 - 300 100 - 260 (2) 70 - 130 160 - 460 100 - 400 100 - 360 (3) 40 - 80 140 - 240 100 - 200 80 - 180 Technical Reference (15-1) Cat. No. DCMW070204TN DCMW11T304TN Stocked grade Accuracy Honing Coated AH120 AH330 M Machining types (1) Grooving With (2) Shouldering at shallow depth of cut Dimensions (mm) A 6.35 9.525 s r ε 2.38 3.97 0.4 (3) Shouldering at deep depth of cut Notes: • Cutting speeds shown in the left table are of the most outer diameter of the tool. • When the depth of cut is the upper limit shown in the above figures, set the cutting conditions to the lowest values shown left. • When using long edge types (MSE), set the cutting speed and feed to 60 to 80 % of values shown in the table. • When using long shank types (LSE), set the cutting speed and feed to 20 to 50 % of values shown in the table, bearing in mind the overhang length. : Stocked items.
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R Lf ap 6.4mm Chapter Composition o
Page 3 and 4:
Designation System for TAC Mills TA
Page 5 and 6:
Designation System for TAC Milling
Page 7 and 8:
Selection Guide for TAC mills Face
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Page 11 and 12:
Page 13 and 14:
Selection Guide for TAC mills Squar
Page 15 and 16:
Selection Guide for TAC mills Squar
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Selection Guide for TAC mills Selec
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TUNGALOY Selection 9 TAC Mills Char
Page 21 and 22:
Basic Selection for TAC Mills Face
Page 23 and 24:
Basic Selection for TAC Mills Face
Page 25 and 26:
Basic Selection for TAC Mills Shoul
Page 27 and 28:
Basic Selection for TAC Mills Shoul
Page 29 and 30:
Basic Selection for TAC Mills High
Page 31 and 32:
Basic Selection for TAC Mills Die E
Page 33 and 34:
TAC Mill Overview Bore types Face M
Page 35 and 36:
TAC Mill Overview Bore types Should
Page 37 and 38:
TAC Mill Overview Shank types Face
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TAC Mill Overview Shank types High
Page 41 and 42:
TEN / EEN type Diameter ø32 ~ 160
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TAN type Diameter ø63 ~ 315 mm 45
Page 45 and 46:
T/EAW13 Diameter ø50 ~ 160 mm 45°
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T/EAW13 9 TAC Mills Standard cuttin
Page 49 and 50:
Lightning Mills TME4400 /B Face Mil
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15˚ 15˚ TAC Mills for large depth
Page 53 and 54:
TAC Mills TGP4100RBAE Standard cutt
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All PCD-tipped TAC Mills for high f
Page 57 and 58:
TPQ / EPQ type JIS Diameter ø25 ~
Page 59 and 60:
TPO / EPO07 Diameter ø12 ~ 50mm St
Page 61 and 62:
TPS / EPS11 Diameter ø12~63 mm Ste
Page 63 and 64:
TPS / EPS11 Replacement Parts TPS /
Page 65 and 66:
TPO / EPO18 Diameter ø25~160 mm St
Page 67 and 68: Machining modes Shoulder milling Sl
Page 69 and 70: TPM / EPM type Roughing type øDb
Page 71 and 72: TPD / EPD type Diameter ø12 ~ 40 m
Page 73 and 74: 1.4 1.4 TPW13 Diameter ø50 ~ 125 m
Page 75 and 76: 9 TAC Mills EPH Shoulder Milling Ca
Page 77 and 78: EPH Standard cutting conditions Sh
Page 79 and 80: EVH Diameter ø10 ~ 16 mm 90° ~ 4.
Page 81 and 82: All PCD-tipped TAC Mills for high f
Page 83 and 84: TAC Mills for large depth of cut TP
Page 85 and 86: TAC Mills TSE3000R(IA)E Face Millin
Page 87 and 88: TAC Mills TSE4000RIAE Face Milling
Page 89 and 90: Top-Feed Mills, AD TPS/EPS17 Should
Page 91 and 92: Top-Feed Mills, AD TPS/EPS17 Machin
Page 93 and 94: 15°17° 1 mm ø16 ~ 80 mm Air Hole
Page 95 and 96: Standard cutting conditions Work ma
Page 97 and 98: Standard cutting conditions Work ma
Page 99 and 100: TXQ12R ø50~125 mm 2 mm Steel Stain
Page 101 and 102: EXH Diameter ø10 ~ 16 mm 20° 0.6,
Page 103 and 104: T/EXP Diameter ø20 ~ 125 mm 10°,
Page 105 and 106: T/EXP Inserts 05 type General inser
Page 107 and 108: T/EXP Diameter ø20 ~ 160 mm 10°,
Page 109 and 110: TRC / ERC type Inserts For general
Page 111 and 112: TAC Flash radius mills TRD12 • 16
Page 113 and 114: TAC radius mills T/ERF6000 Diameter
Page 115 and 116: TAC Flash endmills with center cutt
Page 117: TAC Flash Endmills ESD10 Shoulder M
Page 121 and 122: TAC ball Endmills TBN1000 Pocketing
Page 123 and 124: TAC Flash Mills for plunging TZP12
Page 125 and 126: TAC Flash Mills for plunging TZF11
Page 127 and 128: “T-Bar” Modular System TMS Diam
Page 129 and 130: TAC Flasah chamfering mills ECC31 G
Page 131 and 132: TAC Mills for super finishing SFP40
Page 133 and 134: All PCBN-tipped TAC Mills for high
Page 135 and 136: ASN / TSN ø100 ~ 250 mm Steel Stai
Page 137 and 138: ASN / TSN Replacement parts Work ma
Page 139 and 140: Mounting Details for TAC Mills Cutt
Page 141 and 142: TAC Milling Inserts Inserts ADMT08P
Page 143 and 144: TAC Milling Inserts AST11T3PDR-MJ/M
Page 145 and 146: TAC Milling Inserts LMEUZNEN-MJ Sha
Page 147 and 148: TAC Milling Inserts ONUAN-ML/MJ/W S
Page 149 and 150: TAC Milling Inserts SCMT08-23 Shape
Page 151 and 152: TAC Milling Inserts SEN1203AG, SEKR
Page 153 and 154: TAC Milling Inserts SPHA431FNW, SPH
Page 155 and 156: TAC Milling Inserts SW13T3AFR- Shap
Page 157 and 158: TAC Milling Inserts TEN43Z, TECN43Z
Page 159 and 160: TAC Milling Inserts XCET310404ER St
Page 161 and 162: TAC Milling Inserts XVGTEC-MJ, XVG
Page 163 and 164: TAC Milling Inserts ZDAT/FN Shape C
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