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T/EXP Standard cutting conditions 05·06 type 09 Work material Carbon Steels (C50 etc.) < 300HB Alloy steels (42CrMo4 etc.) < 300 HB Prehardened steels (X96CrMoV12 etc.) 30 - 40HRC Stainless steels (X5CrNi18 9 etc.) Cast irons (GG25 etc.) Hard materials (SDK, DH31 etc.) 40 - 50HRC 08 type Work material Carbon Steels (C50 etc.) < 300HB Alloy steels (42CrMo4 etc.) < 300 HB Prehardened steels (X96CrMoV12 etc.) 30 - 40HRC Stainless steels (X5CrNi18 9 etc.) Cast irons (GG25 etc.) Hard materials (SDK, DH31 etc.) 40 - 50HRC AH120 (T3130) AH120 (T3130) AH120 (T3130) AH130 AH140 100 - 250 0.5 - 2.0 100 - 200 0.5 - 2.0 80 - 150 0.5 - 1.0 100 - 200 0.5 - 2.0 AH120 100 - 250 0.8 - 2.5 AH730 50 - 80 0.5 - 1.0 AH120 (T3130) AH120 (T3130) AH120 (T3130) AH130 AH140 AH120 (T3130) AH120 (T3130) AH120 (T3130) AH130 AH140 100 - 250 0.5 - 2.0 100 - 200 0.5 - 2.0 80 - 150 0.5 - 1.0 100 - 200 0.5 - 2.0 AH120 150 - 250 0.8 - 2.5 AH730 50 - 80 0.5 - 1.0 100 - 250 0.5 - 2.0 100 - 200 0.5 - 2.0 80 - 150 0.5 - 1.0 100 - 200 0.5 - 2.0 AH120 150 - 250 0.8 - 2.5 AH730 60 - 100 0.5 - 1.0 ø20, 21 ø25, 26 ø32, 33 ø40 ø50 (z = 2) (z = 2) (z = 2, 3) (z = 3) (z = 4) Vc = 150 m/min, fz = 0.8 mm/t Vc = 150 m/min, fz = 1.0 mm/t ap =1.0 mm, ae = 1.0D mm ap = 1.0 mm, ae = 1.0D mm Vc = 130 m/min, fz = 0.8 mm/t ap = 1.0 mm, ae = 1.0D mm Vc = 100 m/min, fz = 0.5 mm/t ap = 1.0 mm, ae = 1.0D mm Vc = 130 m/min, fz = 0.8 mm/t ap = 1.0 mm, ae = 1.0D mm Vc = 150 m/min, fz = 1.0 mm/t ap = 1.0 mm, ae = 1.0D mm Vc = 70 m/min, fz = 0.7 mm/t ap = 0.7 mm, ae = 1.0D mm Vc = 130 m/min, fz = 1.0 mm/t ap = 1.0 mm, ae = 1.0D mm Vc = 100 m/min, fz = 0.5 mm/t ap = 1.0 mm, ae = 1.0D mm Vc = 130 m/min, fz = 1.0 mm/t ap = 1.0 mm, ae = 1.0D mm Vc = 180 m/min, fz = 1.5 mm/t ap = 1.0 mm, ae = 1.0D mm Vc = 70 m/min, fz = 0.7 mm/t ap = 0.7 mm, ae = 1.0D mm ø20, 21 ø50 ø63 ø80 ø100 ø125 ø160 (z = 2) (z = 3) (z = 4) (z = 5) (z = 6) (z = 7) (z = 8) Vc = 180 m/min, fz = 1.0 mm/t ap = 1.0 mm, ae = 40 mm Vc = 130 m/min, fz = 1.0 mm/t ap = 1.0 mm, ae = 40 mm Vc = 100 m/min, fz = 0.5 mm/t ap = 1.0 mm, ae = 40 mm Vc = 130 m/min, fz = 1.0 mm/t ap = 1.0 mm, ae = 40 mm Vc = 180 m/min, fz = 1.5 mm/t ap = 1.0 mm, ae = 40 mm When plunging in small depth: fz = 0.2 mm/t When plunging in small depth: fz = 0.2 mm/t When plunging in small depth: fz = 0.1 mm/t When plunging in small depth: fz = 0.2 mm/t When plunging in small depth: fz = 0.2 mm/t When plunging in small depth: fz = 0.1 mm/t Vc = 200 m/min, fz = 1.5 mm/t ap = 1.0 mm, ae = 1.0D mm When plunging in small depth: fz = 0.2 mm/t Vc = 150 m/min, fz = 1.5 mm/t ap = 1.0 mm, ae = 1.0D mm When plunging in small depth: fz = 0.2 mm/t Vc = 120 m/min, fz = 0.8 mm/t ap = 1.0 mm, ae = 1.0D mm When plunging in small depth: fz = 0.1 mm/t Vc = 150 m/min, fz = 1.5 mm/t ap = 1.0 mm, ae = 1.0D mm When plunging in small depth: fz = 0.2 mm/t Vc = 200 m/min, fz = 2.0 mm/t ap = 1.0 mm, ae = 1.0D mm When plunging in small depth: fz = 0.2 mm/t Vc = 70 m/min, fz = 0.7 mm/t, ap = 0.7 mm, ae = 1.0D mm When plunging in small depth: fz = 0.1 mm/t Note: • The above values of cutting speed show the standard speed when overhang length of tool is below 3D. The cutting speed and the feed rate should be set at the lower limit values when overhang length of tool exceeds 3D. • Thick and heavy chips are discharged by these TAC mills. Use internal air supply or air-blowing in order to prevent tool failure. type Work material Carbon Steels (C50 etc.) < 300HB Alloy steels (42CrMo4 etc.) < 300 HB Prehardened steels (X96CrMoV12 etc.) 30 - 40HRC Stainless steels (X5CrNi18 9 etc.) Cast irons (GG25 etc.) Hard materials (SDK, DH31 etc.) 40 - 50HRC Insert grades Insert grades Insert grades Cutting speed Vc (m/min) Cutting speed Vc (m/min) Cutting speed Vc (m/min) Feed per tooth fz (mm/t) Feed per tooth fz (mm/t) Feed per tooth fz (mm/t) ø50 ø63 ø80 ø100 ø125 ø160 (z = 2) (z = 3) (z = 4) (z = 5) (z = 6) (z = 7) Vc = 200 m/min, fz = 1.5 mm/t, ap = 2.0 mm, ae = 1.0D mm When plunging in small depth: fz = 0.2 mm/t Vc = 150 m/min, fz = 1.5 mm/t, ap = 2.0 mm, ae = 1.0D mm When plunging in small depth: fz = 0.2 mm/t Vc = 120 m/min, fz = 0.8 mm/t, ap = 2.0 mm, ae = 1.0D mm When plunging in small depth: fz = 0.1 mm/t Vc = 150 m/min, fz = 1.5 mm/t, ap = 2.0 mm, ae = 1.0D mm When plunging in small depth: fz = 0.2 mm/t Vc = 200 m/min, fz = 2.0 mm/t, ap = 2.0 mm, ae = 1.0D mm When plunging in small depth: fz = 0.2 mm/t Vc = 70 m/min, fz = 0.7 mm/t, ap = 0.7 mm, ae = 1.0D mm When plunging in small depth: fz = 0.1 mm/t Notes : The cutting speed and feed should be set to 70 to 80 % of the value shown in the above table when overhang length of tool exceeds 3D. 9 TAC Mills 9–105
T/EXP Diameter ø20 ~ 160 mm 10°, 20° 1.5, 3 mm Steel Stainless Cast Iron Hard Materials Machining capability Shoulder milling Grooving Ramping Plunging Traversing Enlarging hole diameter Enlarging a p øD a e θ A 9 TAC Mills Cat. No. TXP05063RB-E 63 1º 116 123 59 0.5 TXP05080RB-E 80 0º30' 150 157 76 TXP06063RB-E 63 1º 109 123 58 TXP06080RB-E 80 0º30' 143 157 75 TXP08050R-E 50 72 97 44 4º TXP08052R-E 52 1.5 76 101 46 TXP08063R-E 63 1.0 98 123 57 2º30' TXP08066R-E 66 104 129 60 TXP08080R-E 80 1º30' 132 157 74 TXP08100R-E 100 1º 172 197 94 TXP08125R-E 125 0º45' 222 247 119 TXP09063R-E 63 2º 98 123 56 TXP09080R-E 80 1º30' 132 157 73 3.0 1.5 TXP09100R-E 100 1º 172 197 93 TXP09125R-E 125 0º45' 222 247 118 EXP05020... 20 3º 30 37 16 0.5 EXP05021... 21 2º30' 32 39 17 EXP06025... 25 5º 33 47 20 EXP06026... 26 4º30' 35 49 21 1.5 EXP06032... 32 3º30' 47 61 27 1.0 EXP06033... 33 3º 49 63 28 EXP06040... 2º 63 35 40 77 EXP08040... 6º 53 34 W κ Cutter dia. ø Max. depth of cut ap (mm) Max. ramping angle θ Corner TXP / EXP of insert W t 05 06 08 09 Max. ramping angle A (mm) Max. depth of cut ap 1.5 1.5 1.5 3.0 Min. machining hole dia. øD (mm) rε 1.5 1.5 1.5 2.5 Cutting edge angle κ 20˚ 20˚ 10˚ 20˚ Max. machining hole dia. øD (mm) 3.8 4.3 5.7 6.8 0.5 0.7 0.7 1.4 1.2 Max. cutting width in enlarging hole ae (mm) Tool geometry on programming When programming for CAD/CAM, the tool should be assumed to be a radius cutter shown in below table. In the case, the amount left as uncut (t) is shown below. Corner r ε ap (Max depth of cut) Corner R when programming Amount left as uncut: t Corner R when programming R2 R2.5 R2 R3 R4 : Stocked items 9–106
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R Lf ap 6.4mm Chapter Composition o
Page 3 and 4:
Designation System for TAC Mills TA
Page 5 and 6:
Designation System for TAC Milling
Page 7 and 8:
Selection Guide for TAC mills Face
Page 9 and 10:
Page 11 and 12:
Page 13 and 14:
Selection Guide for TAC mills Squar
Page 15 and 16:
Selection Guide for TAC mills Squar
Page 17 and 18:
Selection Guide for TAC mills Selec
Page 19 and 20:
TUNGALOY Selection 9 TAC Mills Char
Page 21 and 22:
Basic Selection for TAC Mills Face
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Basic Selection for TAC Mills Face
Page 25 and 26:
Basic Selection for TAC Mills Shoul
Page 27 and 28:
Basic Selection for TAC Mills Shoul
Page 29 and 30:
Basic Selection for TAC Mills High
Page 31 and 32:
Basic Selection for TAC Mills Die E
Page 33 and 34:
TAC Mill Overview Bore types Face M
Page 35 and 36:
TAC Mill Overview Bore types Should
Page 37 and 38:
TAC Mill Overview Shank types Face
Page 39 and 40:
TAC Mill Overview Shank types High
Page 41 and 42:
TEN / EEN type Diameter ø32 ~ 160
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TAN type Diameter ø63 ~ 315 mm 45
Page 45 and 46:
T/EAW13 Diameter ø50 ~ 160 mm 45°
Page 47 and 48:
T/EAW13 9 TAC Mills Standard cuttin
Page 49 and 50:
Lightning Mills TME4400 /B Face Mil
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15˚ 15˚ TAC Mills for large depth
Page 53 and 54:
TAC Mills TGP4100RBAE Standard cutt
Page 55 and 56: All PCD-tipped TAC Mills for high f
Page 57 and 58: TPQ / EPQ type JIS Diameter ø25 ~
Page 59 and 60: TPO / EPO07 Diameter ø12 ~ 50mm St
Page 61 and 62: TPS / EPS11 Diameter ø12~63 mm Ste
Page 63 and 64: TPS / EPS11 Replacement Parts TPS /
Page 65 and 66: TPO / EPO18 Diameter ø25~160 mm St
Page 67 and 68: Machining modes Shoulder milling Sl
Page 69 and 70: TPM / EPM type Roughing type øDb
Page 71 and 72: TPD / EPD type Diameter ø12 ~ 40 m
Page 73 and 74: 1.4 1.4 TPW13 Diameter ø50 ~ 125 m
Page 75 and 76: 9 TAC Mills EPH Shoulder Milling Ca
Page 77 and 78: EPH Standard cutting conditions Sh
Page 79 and 80: EVH Diameter ø10 ~ 16 mm 90° ~ 4.
Page 81 and 82: All PCD-tipped TAC Mills for high f
Page 83 and 84: TAC Mills for large depth of cut TP
Page 85 and 86: TAC Mills TSE3000R(IA)E Face Millin
Page 87 and 88: TAC Mills TSE4000RIAE Face Milling
Page 89 and 90: Top-Feed Mills, AD TPS/EPS17 Should
Page 91 and 92: Top-Feed Mills, AD TPS/EPS17 Machin
Page 93 and 94: 15°17° 1 mm ø16 ~ 80 mm Air Hole
Page 95 and 96: Standard cutting conditions Work ma
Page 97 and 98: Standard cutting conditions Work ma
Page 99 and 100: TXQ12R ø50~125 mm 2 mm Steel Stain
Page 101 and 102: EXH Diameter ø10 ~ 16 mm 20° 0.6,
Page 103 and 104: T/EXP Diameter ø20 ~ 125 mm 10°,
Page 105: T/EXP Inserts 05 type General inser
Page 109 and 110: TRC / ERC type Inserts For general
Page 111 and 112: TAC Flash radius mills TRD12 • 16
Page 113 and 114: TAC radius mills T/ERF6000 Diameter
Page 115 and 116: TAC Flash endmills with center cutt
Page 117 and 118: TAC Flash Endmills ESD10 Shoulder M
Page 119 and 120: TAC Flash ball endmills EBP R Radiu
Page 121 and 122: TAC ball Endmills TBN1000 Pocketing
Page 123 and 124: TAC Flash Mills for plunging TZP12
Page 125 and 126: TAC Flash Mills for plunging TZF11
Page 127 and 128: “T-Bar” Modular System TMS Diam
Page 129 and 130: TAC Flasah chamfering mills ECC31 G
Page 131 and 132: TAC Mills for super finishing SFP40
Page 133 and 134: All PCBN-tipped TAC Mills for high
Page 135 and 136: ASN / TSN ø100 ~ 250 mm Steel Stai
Page 137 and 138: ASN / TSN Replacement parts Work ma
Page 139 and 140: Mounting Details for TAC Mills Cutt
Page 141 and 142: TAC Milling Inserts Inserts ADMT08P
Page 143 and 144: TAC Milling Inserts AST11T3PDR-MJ/M
Page 145 and 146: TAC Milling Inserts LMEUZNEN-MJ Sha
Page 147 and 148: TAC Milling Inserts ONUAN-ML/MJ/W S
Page 149 and 150: TAC Milling Inserts SCMT08-23 Shape
Page 151 and 152: TAC Milling Inserts SEN1203AG, SEKR
Page 153 and 154: TAC Milling Inserts SPHA431FNW, SPH
Page 155 and 156: TAC Milling Inserts SW13T3AFR- Shap
Page 157 and 158:
TAC Milling Inserts TEN43Z, TECN43Z
Page 159 and 160:
TAC Milling Inserts XCET310404ER St
Page 161 and 162:
TAC Milling Inserts XVGTEC-MJ, XVG
Page 163 and 164:
TAC Milling Inserts ZDAT/FN Shape C
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