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TAC Flash ball endmills (Large diameter type) EBD R Radius Milling Pocketing Ramping Profiling Diameter ø40 ~ 50 mm R ~ 25 mm Steel Cast Iron Hard Materials For medium to rough engraving of steel and cast iron dies Tolerance on R ±0.2 r ε øDc øDs h6 ø50.8 Fig. A ap cutting edge length L f L Rs 100 Fig. B Combination shank Cat. No. Stock No. of inserts Dimensions (mm) øDc L Lf Rs ap r ε øDs Applicable inserts Clamping screw Wrench EBD040SDE-E 4+3 40 170 100 70 45 20 40 ZDMT4005-MJ EBD040MME-E 4+3 40 170 120 109 45 20 MK4 SCMT09T308-23 CSTB-4M T-15T EBD050SDE-E 4+3 50 229 100 70 59 25 40 ZDMT5006-MJ CSTB-5 T-20T EBD050MME-E 4+3 50 256 120 136 59 25 MK5 SCMT120408-23 Standard cutting For R-edge For peripheral edge r ε s Peripheral edge R-edge Cat. No. ZDMT4005-MJ ZDMT5006-MJ SCMT09T308-23 SCMT120408-23 * The figure shows ZDMT4005-MJ. Accuracy M Honing With Grade Coated AH120 A 7° Dimensions (mm) A s 13 5.5 16.2 6.5 9.525 3.97 12.7 4.76 r ε - - 0.8 0.8 9 TAC Mills Standard cutting conditions Work material Grade Machining type Cutting speed Vc (m/min) Table feed vf (mm/min) Tool dia. : ø40Tool dia. : ø50 Machining types (1) Grooving (2) Shouldering at shallow depth of cut (3) Shouldering at deep depth of cut Carbon steels (C55 etc.) < 300 HB Alloy steels (42CrMo4 etc.) < 300 HB Die steels (X96CrMoV12 etc.) < 300 HB Cast irons (GG25 etc.) Hardened steels Prehardened steels < 45 HRC AH120 AH120 AH120 AH120 AH120 (1) 150 - 210 610 - 910 460 - 760 (2) 170 - 230 900 - 1300 680 - 1080 (3) 130 - 190 420 - 720 310 - 610 (1) 130 - 190 530 - 830 400 - 700 (2) 150 - 210 800 - 1200 800 - 1000 (3) 110 - 170 360 - 660 250 - 550 (1) 110 - 170 420 - 720 310 - 610 (2) 130 - 190 660 - 1060 490 - 890 (3) 90 - 150 260 - 560 180 - 480 (1) 170 - 230 800 - 1000 610 - 910 (2) 190 - 250 900 - 1400 700 - 1200 (3) 150 - 210 420 - 720 310 - 610 (1) 70 - 110 150 - 350 100 - 300 (2) 80 - 120 160 - 460 100 - 400 (3) 50 - 90 140 - 240 100 - 200 Notes: • Cutting speeds shown in the left table are of the most outer diameter of the tool. • The values of the cutting speeds and feeds shown in the table are of under general cutting conditions. The values should be modified depending on the power and rigidity of the machine to be used, and work holding conditions. • When using the long shank type, the depth of cut, pick feed, cutting speed, and table feed should be reduced to 70 %-90 % of the values shown in the tables. : Stocked items. Technical Reference (15-1) 9–119
TAC ball Endmills TBN1000 Pocketing Ramping Profiling Diameter ø10 ~ 30 mm R ~ 15 mm Cast Iron Steel For medium to finish engraving of steel and cast iron dies Lf Lf Lf øDc r ε ap L Rs øDs h6 øDc r ε ap L Rs øDs h6 øDc rε ap L Rs øDs h6 Fig. A Fig. B Fig. C Cat. No. Stock Applicable insert Dimensions (mm) øDc r ε L ap Lf Rs øDs Fig. Clamping screw Clamp Clamp screw Wrench TBN1100SE TBN1120SE TBN1160SE TBN1200SE TBN1250SE TBN1300SE ZNCA1002FN2 ZNCA1203FN ZNCA1603FN ZNCA2004FN ZNMM2004EN ZNCA2505FN ZNMM2505EN ZNCA3005FN ZNMM3005EN 10 5 90 5 15 60 16 12 6 110 6 20 70 16 8 130 8 25 85 20 20 10 160 10 35 100 25 25 12.5 175 12.5 45 100 32 30 15 190 15 90 100 32 A B C CSTB-2.5B CSTB-3S CSTB-4S CSTA-5S CSTA-5S - CP536 - DS-6T T-8D T-9D T-15D T-15D T-15D Inserts 9 TAC Mills A s A s Fig. 1 Fig. 2 Fig. 3 Note : Type B inserts, used for cutter smaller than ø16 mm, are single-sided type. Grades No. of cutting Dimensions (mm) Cat. No. Accuracy Uncoated edges per Type Application TH10 UX30 A s insert ZNCA1002FN2 7.958 2.5 2 Fig. 3 ZNCA1203FN 9.735 3 3 UX30grade ZNCA1603FN 12.772 3.5 for steels C ZNCA2004FN 15.862 4 Fig. 2 ZNCA2505FN ZNCA3005FN ZNMM2004EN 19.826 23.618 15.862 5 5.5 4 6 TX10 grade for cast irons and ZNMM2505EN ZNMM3005EN M 19.826 23.618 5 5.5 3 Fig. 1 light alloys Note : M-class inserts are mainly used for medium finishing and C-class inserts are most suitable for finishing. A s Depth of cut: ap (mm) 16 14 12 10 8 6 4 2 Guidelines for selecting depth of cut and feed ø10 ø12 For grooving Work material: Carbon steel (JIS S55C) Depth Insert grade: UX30 of cut Machine power ø10 ~ ø16: 7.5 kW TBN1100SE ø16 ø20 ~ ø30: 22.5 kW ø20 No. of revolutions ø25 ø30 ø10 ~ ø16: 2000 min -1 ø20 ~ ø30: 1500 min -1 Standard cutting conditions for finishing Work materials: Cast iron, carbon steels and alloy steels Cat. No. Grades 3200 480 0.3 TBN1120SE 2700 540 TBN1160SE UX30 2000 650 TBN1200SE TH10 1600 700 0.5 TBN1250SE 1300 580 TBN1300SE 1100 550 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 Note: For die steels, reduce the spindle speed to 80% and the feed to 75-85% respectively of the values shown above. Feed per tooth: fz (mm/t) • No. of revolutions (min -1 ) = Cutting speed 1000 ÷ 3.14 ÷ Cutter diameter • Table feed (mm/min) = No. of revolutions Feed per tooth No. of inserts No. of rev. n (min -1 ) Pick feed p f (mm) Table feed v f (mm/min) : Stocked items. 9–120 Technical Reference (15-1)
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R Lf ap 6.4mm Chapter Composition o
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Designation System for TAC Mills TA
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Designation System for TAC Milling
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Selection Guide for TAC mills Face
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Selection Guide for TAC mills Squar
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Selection Guide for TAC mills Squar
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Selection Guide for TAC mills Selec
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TUNGALOY Selection 9 TAC Mills Char
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Basic Selection for TAC Mills Face
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Basic Selection for TAC Mills Face
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Basic Selection for TAC Mills Shoul
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Basic Selection for TAC Mills Shoul
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Basic Selection for TAC Mills High
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Basic Selection for TAC Mills Die E
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TAC Mill Overview Bore types Face M
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TAC Mill Overview Bore types Should
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TAC Mill Overview Shank types Face
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TAC Mill Overview Shank types High
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TEN / EEN type Diameter ø32 ~ 160
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TAN type Diameter ø63 ~ 315 mm 45
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T/EAW13 Diameter ø50 ~ 160 mm 45°
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T/EAW13 9 TAC Mills Standard cuttin
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Lightning Mills TME4400 /B Face Mil
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15˚ 15˚ TAC Mills for large depth
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TAC Mills TGP4100RBAE Standard cutt
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All PCD-tipped TAC Mills for high f
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TPQ / EPQ type JIS Diameter ø25 ~
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TPO / EPO07 Diameter ø12 ~ 50mm St
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TPS / EPS11 Diameter ø12~63 mm Ste
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TPS / EPS11 Replacement Parts TPS /
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TPO / EPO18 Diameter ø25~160 mm St
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Machining modes Shoulder milling Sl
Page 69 and 70: TPM / EPM type Roughing type øDb
Page 71 and 72: TPD / EPD type Diameter ø12 ~ 40 m
Page 73 and 74: 1.4 1.4 TPW13 Diameter ø50 ~ 125 m
Page 75 and 76: 9 TAC Mills EPH Shoulder Milling Ca
Page 77 and 78: EPH Standard cutting conditions Sh
Page 79 and 80: EVH Diameter ø10 ~ 16 mm 90° ~ 4.
Page 81 and 82: All PCD-tipped TAC Mills for high f
Page 83 and 84: TAC Mills for large depth of cut TP
Page 85 and 86: TAC Mills TSE3000R(IA)E Face Millin
Page 87 and 88: TAC Mills TSE4000RIAE Face Milling
Page 89 and 90: Top-Feed Mills, AD TPS/EPS17 Should
Page 91 and 92: Top-Feed Mills, AD TPS/EPS17 Machin
Page 93 and 94: 15°17° 1 mm ø16 ~ 80 mm Air Hole
Page 95 and 96: Standard cutting conditions Work ma
Page 97 and 98: Standard cutting conditions Work ma
Page 99 and 100: TXQ12R ø50~125 mm 2 mm Steel Stain
Page 101 and 102: EXH Diameter ø10 ~ 16 mm 20° 0.6,
Page 103 and 104: T/EXP Diameter ø20 ~ 125 mm 10°,
Page 105 and 106: T/EXP Inserts 05 type General inser
Page 107 and 108: T/EXP Diameter ø20 ~ 160 mm 10°,
Page 109 and 110: TRC / ERC type Inserts For general
Page 111 and 112: TAC Flash radius mills TRD12 • 16
Page 113 and 114: TAC radius mills T/ERF6000 Diameter
Page 115 and 116: TAC Flash endmills with center cutt
Page 117 and 118: TAC Flash Endmills ESD10 Shoulder M
Page 119: TAC Flash ball endmills EBP R Radiu
Page 123 and 124: TAC Flash Mills for plunging TZP12
Page 125 and 126: TAC Flash Mills for plunging TZF11
Page 127 and 128: “T-Bar” Modular System TMS Diam
Page 129 and 130: TAC Flasah chamfering mills ECC31 G
Page 131 and 132: TAC Mills for super finishing SFP40
Page 133 and 134: All PCBN-tipped TAC Mills for high
Page 135 and 136: ASN / TSN ø100 ~ 250 mm Steel Stai
Page 137 and 138: ASN / TSN Replacement parts Work ma
Page 139 and 140: Mounting Details for TAC Mills Cutt
Page 141 and 142: TAC Milling Inserts Inserts ADMT08P
Page 143 and 144: TAC Milling Inserts AST11T3PDR-MJ/M
Page 145 and 146: TAC Milling Inserts LMEUZNEN-MJ Sha
Page 147 and 148: TAC Milling Inserts ONUAN-ML/MJ/W S
Page 149 and 150: TAC Milling Inserts SCMT08-23 Shape
Page 151 and 152: TAC Milling Inserts SEN1203AG, SEKR
Page 153 and 154: TAC Milling Inserts SPHA431FNW, SPH
Page 155 and 156: TAC Milling Inserts SW13T3AFR- Shap
Page 157 and 158: TAC Milling Inserts TEN43Z, TECN43Z
Page 159 and 160: TAC Milling Inserts XCET310404ER St
Page 161 and 162: TAC Milling Inserts XVGTEC-MJ, XVG
Page 163 and 164: TAC Milling Inserts ZDAT/FN Shape C
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