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TAC Flash Mills for plunging<br />

TZF11<br />

Standard cutting conditions<br />

Carbon steels, Alloy steels (< 300 HB)<br />

Work materials Grades Cutting speed Vc (m/min)<br />

Cast irons (GG25 etc.)<br />

Ductile cast irons (GGG25 etc.)<br />

Prehardened steels, Hard materials (40-55 HRC)<br />

Feed per tooth fz (mm/t)<br />

NS530 150 - 400<br />

AH740 150 - 350<br />

0.05 - 0.20<br />

AH740 200 - 500<br />

AH740 150 - 350<br />

0.05 - 0.20<br />

AH740 100 - 200 0.05 - 0.15<br />

Z-feed miling<br />

pf<br />

ae<br />

Traverse feed milling<br />

ap<br />

Pick feed<br />

p f (mm)<br />

Z-feed milling<br />

Radial depth of cut<br />

ae (mm)<br />

Traverse feed milling<br />

Depth of cut<br />

ap (mm)<br />

0.5 - 1.0 < 0.5 0.5<br />

• Dry cutting (or air blow) at a depth of cut up ae to 0.3 mm (allowable max. 0.5 mm) and a pick feed pf from 0.5 to 1.0 mm is<br />

recommended.<br />

• TZF11 type cutters are not designed to adjust dynamic balance. Therefore, when the tool’s overhang ratio (cutter diameter-tolength)<br />

exceeds 6:1, special care should be taken with the revolution speed. (At first, start the machining at 50 % of the speed shown in<br />

the table of the standard cutting conditions, and then gradually increase the speed whilst confirming safety.)<br />

• To produce highly accurate surface finish, use the cutter on a machine with sufficient rigidity.<br />

Cautionary points in use<br />

• Use the cutter for finish milling of vertical wall surfaces requiring<br />

long tool-overhang of L/D > 6.<br />

• Radial cutting edge run-out should be adjusted within 0.01 mm.<br />

• In addition to Z-feed milling, TZF11 type cutters can be also used<br />

for traverse feed milling. (ap 0.5 mm)<br />

9<br />

TAC Mills<br />

: Stocked items.<br />

9–125

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