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Descriptions Parts Cat. No. Applicable cutter Clamping screw Replacement parts Wrench Bit Handle TXN06R... T/EXN03R... EXN06R... CSPB-5 CSPB-2.5 CSPB-5 BLD IP20/S7 H-TBS IP-8D IP-20D Inserts A T A T A T A T B B B B MJ r ε (for general purpose) r ε ML (for low cutting force) ε MJ (for general purpose) ε ML (for low cutting force) Cat. No. Accuracy Honing Grades Dimensions (mm) New AH725 AH120 AH130 AH3035 A B T rε LNMU0303ZER-MJ M with LNMU0303ZER-ML M with 11.59 6.0 4.29 1.2 LNMU06X5ZER-MJ M with LNMU06X5ZER-ML M with 15 12 7 2 Arbors BT50 Cat. No. Stock Dimensions (mm) Weight L L1 øD1 ød h w (kg) BT50-FMC22-138-47 138 100 5.2 BT50-FMC22-188-47 188 150 5.9 47 BT50-FMC22-243-47 243 205 6.5 BT50-FMC22-293-47 293 255 7.2 22 18 10 BT50-FMC22-178-59 178 140 6.8 BT50-FMC22-238-59 238 200 8 59 BT50-FMC22-308-59 308 270 9.5 BT50-FMC22-373-59 373 335 10.9 BT50-FMA31.75-215-76 215 177 10 BT50-FMA31.75-295-76 295 257 76 31.75 30 12.7 12.9 BT50-FMA31.75-375-76 375 337 15.8 1 ø ø1 Applicable TAC mills TXN06R050M22.0E05 TXN03R050M22.0E08 TXN06R063M22.0E06 TXN06R080M31.7-08 9 TAC Mills : Stocked items 9–93
Standard cutting conditions Work material Hardness Priority Grades Cutting speed Feed per tooth: fz (mm/t) Chipbreaker Tool dia: øDc (mm) Vc (m/min) ø16~ ø22 ø25 ~ ø50 Plunging First choice 0.5 -1.2 0.5 - 1.5 Carbon steels C45, C55 etc. ~ 300HB for low cutting force AH725 MJ AH725 ML 100 - 300 0.5 - 0.7 0.5 - 1.0 0.1 for impact resistance AH3035 MJ 0.5 -1.2 0.5 - 1.5 9 TAC Mills Alloy steels 42CrMo4, 17Cr3 etc. Prehardened steels NAK80, PX5 etc. Stainless steels X5CrNi18-10, X5CrNiMo17-12-2 etc. Grey cast irons GG25, GGG30 etc. Ductile cast irons GGG40 etc. Titanium alloy Ti-6AI-4V etc. Hardened steels ~ 300HB 0.5 -1.2 0.5 - 1.5 AH725 MJ AH725 ML 100 - 200 0.5 - 0.7 0.5 - 1.0 AH3035 MJ 0.5 -1.2 0.5 - 1.5 30 ~ 40HRC - AH3035 ML 100 - 200 0.5 - 0.7 0.5 - 1.0 0.1 ~ 200HB First choice for low cutting force for impact resistance First choice for impact resistance AH130 ML 0.3 - 0.5 0.3 - 0.7 100 - 150 AH130 MJ 0.3 - 0.8 0.3 - 0.8 150 ~ 250HB - AH725 MJ 100 - 300 0.5 - 1.2 0.5 - 1.5 0.1 150 ~ 250HB - AH725 MJ 80 - 200 0.5 - 1.2 0.5 - 1.5 0.1 ~ 40HRC - AH725 ML 30 - 60 0.3 - 0.5 0.3 - 0.7 0.08 X40CrMoV5-1 etc. 40 ~ 50HRC 80 - 130 0.1 - 0.2 0.1 - 0.3 0.05 - AH3035 MJ X153CrMoV12 etc. 50 ~ 60HRC 50 - 70 0.03 - 0.05 0.03 - 0.07 0.03 When chips stay in the cutting zone during slotting or pocketing, use air blast to remove chips from the work area. 0.1 0.08 Tool overhang length must be as short as possible to avoid chatter. When the tool overhang length is long, decrease the number of revolutions and feed. 9–94 Cautionary points in use The use of a standard or long shank When using a long shank, please lower the cutting conditions (Vc, fz, ap) to 70% of the maximum conditions for the standard shank. Depth of cut:ap (mm) 1.0 0.7 0.5 0.3 0 Standard shank Vc = 100 ~ 300 m/min Long shank Vc = 80 ~ 200 m/min 0.5 0.8 1.0 1.5 Feed per tooth: fz (mm/t) Tool dia.: øDc = ø16 ~ 35 mm Work material: C55 (200HB) L/D ratio of overhang Standard shank Long shank Tool geometry on programming When programming for CAM, the tool should be considered as a radius cutters. Usually, the corner radius should be set as R = 1.5 mm. If a larger radius is used, overcutting will occur. The following table shows the amount left as uncut (t 1 ) and overcut (t 2 ). ε w max. ap Max. depth of cut 17° Amount left as uncut max ap (mm) rε (mm) W (mm) t1 (mm) t2 (mm) 1.0 0.6 - 1.5 0.5 - 1.0 1.2 3.0 2.0 0.25 0.08 2.5 0.14 0.26 Each value in table is calculated theoretically at the maximum condition. t1 R t1 t2 R Amount left as overcut Corner R when programming
Page 1 and 2:
R Lf ap 6.4mm Chapter Composition o
Page 3 and 4:
Designation System for TAC Mills TA
Page 5 and 6:
Designation System for TAC Milling
Page 7 and 8:
Selection Guide for TAC mills Face
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Page 11 and 12:
Page 13 and 14:
Selection Guide for TAC mills Squar
Page 15 and 16:
Selection Guide for TAC mills Squar
Page 17 and 18:
Selection Guide for TAC mills Selec
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TUNGALOY Selection 9 TAC Mills Char
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Basic Selection for TAC Mills Face
Page 23 and 24:
Basic Selection for TAC Mills Face
Page 25 and 26:
Basic Selection for TAC Mills Shoul
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Basic Selection for TAC Mills Shoul
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Basic Selection for TAC Mills High
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Basic Selection for TAC Mills Die E
Page 33 and 34:
TAC Mill Overview Bore types Face M
Page 35 and 36:
TAC Mill Overview Bore types Should
Page 37 and 38:
TAC Mill Overview Shank types Face
Page 39 and 40:
TAC Mill Overview Shank types High
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TEN / EEN type Diameter ø32 ~ 160
Page 43 and 44: TAN type Diameter ø63 ~ 315 mm 45
Page 45 and 46: T/EAW13 Diameter ø50 ~ 160 mm 45°
Page 47 and 48: T/EAW13 9 TAC Mills Standard cuttin
Page 49 and 50: Lightning Mills TME4400 /B Face Mil
Page 51 and 52: 15˚ 15˚ TAC Mills for large depth
Page 53 and 54: TAC Mills TGP4100RBAE Standard cutt
Page 55 and 56: All PCD-tipped TAC Mills for high f
Page 57 and 58: TPQ / EPQ type JIS Diameter ø25 ~
Page 59 and 60: TPO / EPO07 Diameter ø12 ~ 50mm St
Page 61 and 62: TPS / EPS11 Diameter ø12~63 mm Ste
Page 63 and 64: TPS / EPS11 Replacement Parts TPS /
Page 65 and 66: TPO / EPO18 Diameter ø25~160 mm St
Page 67 and 68: Machining modes Shoulder milling Sl
Page 69 and 70: TPM / EPM type Roughing type øDb
Page 71 and 72: TPD / EPD type Diameter ø12 ~ 40 m
Page 73 and 74: 1.4 1.4 TPW13 Diameter ø50 ~ 125 m
Page 75 and 76: 9 TAC Mills EPH Shoulder Milling Ca
Page 77 and 78: EPH Standard cutting conditions Sh
Page 79 and 80: EVH Diameter ø10 ~ 16 mm 90° ~ 4.
Page 81 and 82: All PCD-tipped TAC Mills for high f
Page 83 and 84: TAC Mills for large depth of cut TP
Page 85 and 86: TAC Mills TSE3000R(IA)E Face Millin
Page 87 and 88: TAC Mills TSE4000RIAE Face Milling
Page 89 and 90: Top-Feed Mills, AD TPS/EPS17 Should
Page 91 and 92: Top-Feed Mills, AD TPS/EPS17 Machin
Page 93: 15°17° 1 mm ø16 ~ 80 mm Air Hole
Page 97 and 98: Standard cutting conditions Work ma
Page 99 and 100: TXQ12R ø50~125 mm 2 mm Steel Stain
Page 101 and 102: EXH Diameter ø10 ~ 16 mm 20° 0.6,
Page 103 and 104: T/EXP Diameter ø20 ~ 125 mm 10°,
Page 105 and 106: T/EXP Inserts 05 type General inser
Page 107 and 108: T/EXP Diameter ø20 ~ 160 mm 10°,
Page 109 and 110: TRC / ERC type Inserts For general
Page 111 and 112: TAC Flash radius mills TRD12 • 16
Page 113 and 114: TAC radius mills T/ERF6000 Diameter
Page 115 and 116: TAC Flash endmills with center cutt
Page 117 and 118: TAC Flash Endmills ESD10 Shoulder M
Page 119 and 120: TAC Flash ball endmills EBP R Radiu
Page 121 and 122: TAC ball Endmills TBN1000 Pocketing
Page 123 and 124: TAC Flash Mills for plunging TZP12
Page 125 and 126: TAC Flash Mills for plunging TZF11
Page 127 and 128: “T-Bar” Modular System TMS Diam
Page 129 and 130: TAC Flasah chamfering mills ECC31 G
Page 131 and 132: TAC Mills for super finishing SFP40
Page 133 and 134: All PCBN-tipped TAC Mills for high
Page 135 and 136: ASN / TSN ø100 ~ 250 mm Steel Stai
Page 137 and 138: ASN / TSN Replacement parts Work ma
Page 139 and 140: Mounting Details for TAC Mills Cutt
Page 141 and 142: TAC Milling Inserts Inserts ADMT08P
Page 143 and 144: TAC Milling Inserts AST11T3PDR-MJ/M
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TAC Milling Inserts LMEUZNEN-MJ Sha
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TAC Milling Inserts ONUAN-ML/MJ/W S
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TAC Milling Inserts SCMT08-23 Shape
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TAC Milling Inserts SEN1203AG, SEKR
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TAC Milling Inserts SPHA431FNW, SPH
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TAC Milling Inserts SW13T3AFR- Shap
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TAC Milling Inserts TEN43Z, TECN43Z
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TAC Milling Inserts XCET310404ER St
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TAC Milling Inserts XVGTEC-MJ, XVG
Page 163 and 164:
TAC Milling Inserts ZDAT/FN Shape C
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