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Tool dia.:øDc (mm), Number of revolutions:n (min -1 ), Feed speed:Vf (mm/min), Max. depth of cut:ap = 1.5 mm ø32, z = 2 ø35, z = 2 ø40, z = 3 ø50 ø63 ø80 Vf Vf Vf n Vf n Vf n Vf n n n (z = 4) 1,990 3,980 1,820 3,640 1,590 4,770 1,270 5,080 6,350 1,010 4,040 6,060 800 4,000 6,400 Vc = 200 m/min, fz = 1.0 mm/t 1,490 2,980 1,360 2,720 1,190 3,570 950 3,800 4,750 760 3,040 4,560 600 3,000 4,800 (z = 5) Vc = 150 m/min, fz = 1.0 mm/t TXN06 / EXN06 (z = 4) (z = 6) (z = 5) (z = 8) 1,490 2,380 1,360 2,180 1,190 2,860 950 3,040 3,800 760 2,430 3,650 600 2,400 3,840 Vc = 150 m/min, fz = 0.8 mm/t 1,190 1,190 1,090 1,090 950 1,430 760 1,520 1,900 610 1,220 1,830 480 1,200 1,920 Vc = 120 m/min, fz = 0.5 mm/t 1,190 1,430 1,090 1,310 950 1,710 760 1,820 2,280 610 1,470 2,200 480 1,440 2,300 Vc = 120 m/min, fz = 0.6 mm/t 1,990 2,390 1,820 2,180 1,590 2,860 1,270 3,050 3,810 1,010 2,430 3,640 800 2,400 3,840 Vc = 200 m/min, fz = 0.6 mm/t 1,990 3,180 1,820 2,910 1,590 3,820 1,270 4,060 5,080 1,010 3,230 4,850 800 3,200 5,120 Vc = 200 m/min, fz = 0.8 mm/t 1,490 2,980 1,360 2,720 1,190 3,570 950 3,800 4,750 760 3,040 4,560 600 3,000 4,800 Vc = 150 m/min, fz = 1.0 mm/t 1,490 2,380 1,360 2,180 1,190 2,860 950 3,040 3,800 760 2,430 3,650 600 2,400 3,840 Vc = 150 m/min, fz = 0.8 mm/t 400 400 360 360 320 480 250 500 630 200 400 600 160 400 640 Vc = 40 m/min, fz = 0.5 mm/t 990 400 910 360 800 480 640 510 640 510 410 610 400 400 640 Vc = 100 m/min, fz = 0.2 mm/t 600 60 550 60 480 70 380 80 100 300 60 90 240 60 100 Vc = 60 m/min, fz = 0.05 mm/t The above table shows the conditions for standard shank type cutters. When using long shank type cutters, the number of teeth may be different. In this case, the cutting conditions should be changed by referring to: “The usage of standard and long shanks” shown in previous page. Cutting conditions are generally limited by the rigidity and power of the machine and the rigidity of the workpiece. When setting the conditions, start from half of the values of the standard cutting conditions and then increase the value gradually while making sure the machine is running normally. 9 TAC Mills Machining capability Shoulder milling Small depth plunging Ramping Plunging Drilling (Helical feed) Enlarged hole p Traversing A θ W øD1, øD2 e Max. depth Max. ramping Max. plunging Max. cutting width in Min. machinable Max. machinable Max. cutting width in enlarged hole Cat. No. Tool dia. of cut angle depth plunging hole dia. hole dia. øDc (mm) ap (mm) θ A (mm) W (mm) ø D1(mm) ø D2 (mm) ae (mm) EXN06R032M32.0- ø32 1.5 2.0° 0.5 6.0 47 59 25 EXN06R035M32.0- ø35 1.5 1.7° 0.5 6.0 53 65 28 EXN06R040M32.0- ø40 1.5 1.3° 0.5 6.0 63 75 33 TXN06R050M... ø50 1.5 0.9° 0.5 6.0 83 95 43 TXN06R052M... ø52 1.5 0.8° 0.5 6.0 85 97 45 TXN06R063M... ø63 1.5 0.6° 0.5 6.0 109 121 56 TXN06R066M... ø66 1.5 0.5° 0.5 6.0 112 124 59 TXN06R080M... ø80 1.5 0.5° 0.5 6.0 143 155 73 9–97
TXQ12R ø50~125 mm 2 mm Steel Stainless Cast Iron Diameter 13° Face Milling øDb ød a For high speed milling of steels, stainless, catiron and superalloys b Rake angle: A.R. +7˚ R.R. -8˚ ~ -4.5˚ Lf a R 13º TXQ12 Max. ap: 2.0 mm øDc1 øDc Cat. No. Dimensions (mm) Stock No. of Weight Air inserts øDc øDc1 øDb ød r Lf b a (kg) hole Center bolt TXQ12R050M22.0E04 3 50 33.8 47 22 20 50 6.3 10.4 0.4 FSHM10-40H TXQ12R052M22.0E04 3 52 35.8 49 22 20 50 6.3 10.4 0.5 FSHM10-40H TXQ12R063M22.0E04 4 63 46.8 59 22 20 50 6.3 10.4 0.8 CM10X30H TXQ12R066M27.0E04 4 66 49.8 63 27 22 50 7 12.4 0.9 with CM10X30H TXQ12R080M27.0E05 5 80 63.8 76 27 22 63 7 12.4 1.6 CM12X30H TXQ12R100M32.0E06 6 100 83.8 96 32 25 63 8 14.4 3.0 CM16X40H TXQ12R125M40.0E07 7 125 108.8 98 40 32 63 9 16.4 3.2 TMBA-M20H Insert SQMU1206 ZER-MJ Mounting details 9-138A : Stocked items. 9 TAC Mills Standard cutting conditions Work material Hardness Priority Grades Cutting speed Feed per tooth Vc (m/min) fz (mm/t) First choice AH725 High carbon steels ~ 300HB For wear resistance T3130 (C45 etc.) For impact resistance AH130 100 - 300 0.5 - 2.0 First choice AH725 Alloyed steels ~ 300HB For wear resistance T3130 (42CrMo4 etc.) For impact resistance AH130 100 - 200 0.5 - 1.5 Prehardened steels(NAK80 etc.) 30 ~ 40HRC - AH725 100 - 200 0.5 - 1.0 Stainless steel (X5CrNi18-9 etc.) ~ 200HB - AH130 100 - 150 0.3 - 0.8 Grey cast iron (GG25 etc.) - - AH120 100 - 300 0.5 - 2.0 Ductile cast irons (GGG40 etc.) - - AH120 80 - 200 0.5 - 2.0 Titanium alloy (Ti-6AI-4V etc.) ~ 40HRC - AH725 30 - 60 0.3 - 0.7 Hardened steels (X40CrMoV5-1 etc.) 40 ~ 50HRC 80 - 130 0.1 - 0.3 - AH725 50 ~ 60HRC 50 - 70 0.03 - 0.07 · Slot or pocket milling is not recommended, since the chip re-cutting easily occurs. · Tool overhang length must be as short as possible to avoid chatter. When the tool overhang length is long, decrease the number of revolutions and feed. · Cutting conditions are generally limited by the rigidity and power of the machine and the rigidity of the workpiece. When setting the conditions, start from half of the values of the standard cutting conditions and then increase the value gradually while making sure the machine is running normally. 9–98 Technical Reference (15-1)
Page 1 and 2:
R Lf ap 6.4mm Chapter Composition o
Page 3 and 4:
Designation System for TAC Mills TA
Page 5 and 6:
Designation System for TAC Milling
Page 7 and 8:
Selection Guide for TAC mills Face
Page 9 and 10:
Page 11 and 12:
Page 13 and 14:
Selection Guide for TAC mills Squar
Page 15 and 16:
Selection Guide for TAC mills Squar
Page 17 and 18:
Selection Guide for TAC mills Selec
Page 19 and 20:
TUNGALOY Selection 9 TAC Mills Char
Page 21 and 22:
Basic Selection for TAC Mills Face
Page 23 and 24:
Basic Selection for TAC Mills Face
Page 25 and 26:
Basic Selection for TAC Mills Shoul
Page 27 and 28:
Basic Selection for TAC Mills Shoul
Page 29 and 30:
Basic Selection for TAC Mills High
Page 31 and 32:
Basic Selection for TAC Mills Die E
Page 33 and 34:
TAC Mill Overview Bore types Face M
Page 35 and 36:
TAC Mill Overview Bore types Should
Page 37 and 38:
TAC Mill Overview Shank types Face
Page 39 and 40:
TAC Mill Overview Shank types High
Page 41 and 42:
TEN / EEN type Diameter ø32 ~ 160
Page 43 and 44:
TAN type Diameter ø63 ~ 315 mm 45
Page 45 and 46:
T/EAW13 Diameter ø50 ~ 160 mm 45°
Page 47 and 48: T/EAW13 9 TAC Mills Standard cuttin
Page 49 and 50: Lightning Mills TME4400 /B Face Mil
Page 51 and 52: 15˚ 15˚ TAC Mills for large depth
Page 53 and 54: TAC Mills TGP4100RBAE Standard cutt
Page 55 and 56: All PCD-tipped TAC Mills for high f
Page 57 and 58: TPQ / EPQ type JIS Diameter ø25 ~
Page 59 and 60: TPO / EPO07 Diameter ø12 ~ 50mm St
Page 61 and 62: TPS / EPS11 Diameter ø12~63 mm Ste
Page 63 and 64: TPS / EPS11 Replacement Parts TPS /
Page 65 and 66: TPO / EPO18 Diameter ø25~160 mm St
Page 67 and 68: Machining modes Shoulder milling Sl
Page 69 and 70: TPM / EPM type Roughing type øDb
Page 71 and 72: TPD / EPD type Diameter ø12 ~ 40 m
Page 73 and 74: 1.4 1.4 TPW13 Diameter ø50 ~ 125 m
Page 75 and 76: 9 TAC Mills EPH Shoulder Milling Ca
Page 77 and 78: EPH Standard cutting conditions Sh
Page 79 and 80: EVH Diameter ø10 ~ 16 mm 90° ~ 4.
Page 81 and 82: All PCD-tipped TAC Mills for high f
Page 83 and 84: TAC Mills for large depth of cut TP
Page 85 and 86: TAC Mills TSE3000R(IA)E Face Millin
Page 87 and 88: TAC Mills TSE4000RIAE Face Milling
Page 89 and 90: Top-Feed Mills, AD TPS/EPS17 Should
Page 91 and 92: Top-Feed Mills, AD TPS/EPS17 Machin
Page 93 and 94: 15°17° 1 mm ø16 ~ 80 mm Air Hole
Page 95 and 96: Standard cutting conditions Work ma
Page 97: Standard cutting conditions Work ma
Page 101 and 102: EXH Diameter ø10 ~ 16 mm 20° 0.6,
Page 103 and 104: T/EXP Diameter ø20 ~ 125 mm 10°,
Page 105 and 106: T/EXP Inserts 05 type General inser
Page 107 and 108: T/EXP Diameter ø20 ~ 160 mm 10°,
Page 109 and 110: TRC / ERC type Inserts For general
Page 111 and 112: TAC Flash radius mills TRD12 • 16
Page 113 and 114: TAC radius mills T/ERF6000 Diameter
Page 115 and 116: TAC Flash endmills with center cutt
Page 117 and 118: TAC Flash Endmills ESD10 Shoulder M
Page 119 and 120: TAC Flash ball endmills EBP R Radiu
Page 121 and 122: TAC ball Endmills TBN1000 Pocketing
Page 123 and 124: TAC Flash Mills for plunging TZP12
Page 125 and 126: TAC Flash Mills for plunging TZF11
Page 127 and 128: “T-Bar” Modular System TMS Diam
Page 129 and 130: TAC Flasah chamfering mills ECC31 G
Page 131 and 132: TAC Mills for super finishing SFP40
Page 133 and 134: All PCBN-tipped TAC Mills for high
Page 135 and 136: ASN / TSN ø100 ~ 250 mm Steel Stai
Page 137 and 138: ASN / TSN Replacement parts Work ma
Page 139 and 140: Mounting Details for TAC Mills Cutt
Page 141 and 142: TAC Milling Inserts Inserts ADMT08P
Page 143 and 144: TAC Milling Inserts AST11T3PDR-MJ/M
Page 145 and 146: TAC Milling Inserts LMEUZNEN-MJ Sha
Page 147 and 148: TAC Milling Inserts ONUAN-ML/MJ/W S
Page 149 and 150:
TAC Milling Inserts SCMT08-23 Shape
Page 151 and 152:
TAC Milling Inserts SEN1203AG, SEKR
Page 153 and 154:
TAC Milling Inserts SPHA431FNW, SPH
Page 155 and 156:
TAC Milling Inserts SW13T3AFR- Shap
Page 157 and 158:
TAC Milling Inserts TEN43Z, TECN43Z
Page 159 and 160:
TAC Milling Inserts XCET310404ER St
Page 161 and 162:
TAC Milling Inserts XVGTEC-MJ, XVG
Page 163 and 164:
TAC Milling Inserts ZDAT/FN Shape C
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