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Economy type TAC Mills TGN4200-AE Diameter ø80 ~ 160mm 65° 6mm Cast Iron Steel For general purpose milling of cast irons and steels Face Milling ød a b Rake angle: A.R. 5° R.R. 5° Lf R 65˚ 7.5 Max. ap: 6 mm øDc øD1 Right hand (R) shown. No. of Dimensions (mm) Weight Mounting Cat. No. Stock inserts øDc øD1 ød r Lf b a (kg) details TGN4203R-AE 5 80 92 27 22 50 7 12.4 1.5 9-138A TGN4204R-AE 6 100 112 32 8 14.4 2.4 32 9-138B TGN4205R-AE 8 125 136 63 3.9 40 9 16.4 TGN4206R-AE 10 160 171 29 6.1 9-138C Inserts SNKN1204ZNTN SNMN1204TN SNKF1242NTN 65˚ Corner details 65˚ 2 2 65˚ r ε0.8 ~2.4 2 2 65˚ 12.7 Fig. 1 4.76 Fig. 2 12.70 Fig. 3 4.76 Cat. No. Grades ISO Cat. No. Coated Cermet Uncoated Ceramics (Metric) T3130 T1115 NS740 N308 UX30 TH10 FX105 CX710 Figure SNCN43ZTN SNCN1204ZNTN With C SNCN43ZFN SNCN1204ZNFN Without SNKN43ZTN SNKN1204ZNTN With Fig. 1 K SNKF43ZTN SNKF1204ZNTN With Fig. 3 SNKF43ZFN SNKF1204ZNFN Without SNKN43ZFN SNKN1204ZNFN Without SNMN120408TN SNMN120412TN SNMN120416TN M With SNMN120420TN Fig. 2 SNMN120424TN Notes: Inserts can be used for former PS-series TAC mills. Accuracy Honing 9 TAC Mills Replacement parts 2 3 4 1 No. Part Part Cat. No. Locator Locator fixing screw LN423R/L CM4×0.7×14 Insert locking wedge WP440R/L Wedge fixing screw FDS-8S - T-handle wrench TP-4 Standard cutting conditions Work materials Cast irons Ductile cast irons Mild steels Unhardened steels (< 180 HB) Carbon steels Alloy steels (< 300 HB) Grades TH10•UX30 T1115 FX105 T3130 NS740•N308 UX30 T3130 NS740•N308 UX30 Notes: • Dry cutting is recommended for above materials. • When wet machining mild steels, carbon steels and alloy steels, use T3130 at lower cutting conditions. Roughing (Depth of cut: 1.5 ~ 4 mm) Finishing (Depth of cut: 0.3 ~ 0.7 mm) Cutting speed Feed per tooth Cutting speed Feed per tooth v c (m/min) fz (mm/t) v c (m/min) fz (mm/t) 80 ~ 130 0.1 ~ 0.25 80 ~ 130 0.1 ~ 0.3 100 ~ 200 0.1 ~ 0.2 100 ~ 200 0.1 ~ 0.25 200 ~ 500 0.1 ~ 0.35 200 ~ 600 0.1 ~ 0.4 150 ~ 250 0.1 ~ 0.3 180 ~ 250 0.1 ~ 0.3 100 ~ 200 0.1 ~ 0.2 150 ~ 250 0.1 ~ 0.25 100 ~ 180 0.1 ~ 0.3 130 ~ 200 0.1 ~ 0.3 130 ~ 250 0.1 ~ 0.3 150 ~ 250 0.1 ~ 0.3 100 ~ 180 0.1 ~ 0.2 150 ~ 200 0.1 ~ 0.25 80 ~ 130 0.1 ~ 0.3 100 ~ 150 0.1 ~ 0.3 : Stocked items. Technical Reference (15-1) 9–53
All PCD-tipped TAC Mills for high feeds DAD15 Face Milling Diameter ø80 ~ 315 mm ød a 45° 5mm For high speed milling of aluminium alloys and non-ferrous metals Rake angle: A.R. 8.5° Non-ferrous R.R. 5.0° Lf R b 45˚ Max. ap: 5 mm øDc øD1 Right hand (R) shown. Cat. No. Stock No. of Dimensions (mm) Weight Mounting inserts øDc øD1 ød r Lf b a (kg) details DAD15080R-E 80 90 27 26 7 12.4 1.4 4 40 DAD15100R-E 100 110 32 28.5 8 14.4 2.4 9-138A DAD15125R-E 125 135 32 3.6 6 40 9 16.4 DAD15160R-E 160 170 29 5.5 9-138B DAD15200R-E 8 200 210 63 8.9 DAD15250R-E 10 250 260 60 38 14 25.7 14.6 9-138C DAD15315R-E 12 315 325 24.0 9-138D Inserts General insert 15.875 45° 8.4 5 Wiper inserts 15.925 9 R1.6 12.7 R400 4.5 12.7 5° 5° TAC Mills Right hand (R) shown. Cat. No. Grades T-DIA Stock YDEN1505ADFR-D DX140 Right hand (R) shown. Cat. No. Grades T-DIA Stock YDEN1505ADFR-WD DX140 Replacement parts q e r w t Right hand (R) shown. Standard cutting conditions Work materials Grades Cutter dia. øDc Maximum cutting speed Vcmax (m/mim) No. Descriptions Part Cat. No. - Insert locking wedge Locator adjusting wedge Screw for preventing wedge from flying out Wedge fixing screw (øD = 80) Wedge fixing screw (for øD > 80) Adjusting wedge fixing screw Wrench FW304R-D FW325R-D BHM615-GT FDS-8ST-18 FDS-8ST FDS-8ST-18 T-27T 80 100 125 160 200 250 315 4000 “DX140” : Packing Quantity = 1 pcs. Aluminium alloys Maximum revolution 16000 12700 10200 8000 6400 5100 4000 (Si < 13%) DX140 nmax (min (T-DIA) ) Depth of cut ap (mm) ~ 5 Feed fz (mm/t) 0.05 ~ 0.28 Aluminium alloys (Si 13%) Cutting speed v c (m/min) 200 ~ 500 • No. of revolutions (min -1 ) = Cutting speed 1000 ÷ 3.14 ÷ Cutter diameter • Table feed (mm/min) = No. of revolutions Feed per tooth No. of inserts Cautionary Points in Use • To avoid a danger of unbalanced revolution, the TAC mill should not be used in a state of reduced number of inserts. • Use the cutter within the maximum revolutions written on the cutter body. • When using the cutter at a cutting speed more than 1500 m/min, the balance quality of the arbor and toolholder should be prepared within class G16. • When installing the inserts, recommended clamping torque for the wedge fixing screw is 9.8 N·m. : Stocked items. 9–54 Technical Reference (15-1)
Page 1 and 2:
R Lf ap 6.4mm Chapter Composition o
Page 3 and 4: Designation System for TAC Mills TA
Page 5 and 6: Designation System for TAC Milling
Page 7 and 8: Selection Guide for TAC mills Face
Page 13 and 14: Selection Guide for TAC mills Squar
Page 15 and 16: Selection Guide for TAC mills Squar
Page 17 and 18: Selection Guide for TAC mills Selec
Page 19 and 20: TUNGALOY Selection 9 TAC Mills Char
Page 21 and 22: Basic Selection for TAC Mills Face
Page 23 and 24: Basic Selection for TAC Mills Face
Page 25 and 26: Basic Selection for TAC Mills Shoul
Page 27 and 28: Basic Selection for TAC Mills Shoul
Page 29 and 30: Basic Selection for TAC Mills High
Page 31 and 32: Basic Selection for TAC Mills Die E
Page 33 and 34: TAC Mill Overview Bore types Face M
Page 35 and 36: TAC Mill Overview Bore types Should
Page 37 and 38: TAC Mill Overview Shank types Face
Page 39 and 40: TAC Mill Overview Shank types High
Page 41 and 42: TEN / EEN type Diameter ø32 ~ 160
Page 43 and 44: TAN type Diameter ø63 ~ 315 mm 45
Page 45 and 46: T/EAW13 Diameter ø50 ~ 160 mm 45°
Page 47 and 48: T/EAW13 9 TAC Mills Standard cuttin
Page 49 and 50: Lightning Mills TME4400 /B Face Mil
Page 51 and 52: 15˚ 15˚ TAC Mills for large depth
Page 53: TAC Mills TGP4100RBAE Standard cutt
Page 57 and 58: TPQ / EPQ type JIS Diameter ø25 ~
Page 59 and 60: TPO / EPO07 Diameter ø12 ~ 50mm St
Page 61 and 62: TPS / EPS11 Diameter ø12~63 mm Ste
Page 63 and 64: TPS / EPS11 Replacement Parts TPS /
Page 65 and 66: TPO / EPO18 Diameter ø25~160 mm St
Page 67 and 68: Machining modes Shoulder milling Sl
Page 69 and 70: TPM / EPM type Roughing type øDb
Page 71 and 72: TPD / EPD type Diameter ø12 ~ 40 m
Page 73 and 74: 1.4 1.4 TPW13 Diameter ø50 ~ 125 m
Page 75 and 76: 9 TAC Mills EPH Shoulder Milling Ca
Page 77 and 78: EPH Standard cutting conditions Sh
Page 79 and 80: EVH Diameter ø10 ~ 16 mm 90° ~ 4.
Page 81 and 82: All PCD-tipped TAC Mills for high f
Page 83 and 84: TAC Mills for large depth of cut TP
Page 85 and 86: TAC Mills TSE3000R(IA)E Face Millin
Page 87 and 88: TAC Mills TSE4000RIAE Face Milling
Page 89 and 90: Top-Feed Mills, AD TPS/EPS17 Should
Page 91 and 92: Top-Feed Mills, AD TPS/EPS17 Machin
Page 93 and 94: 15°17° 1 mm ø16 ~ 80 mm Air Hole
Page 95 and 96: Standard cutting conditions Work ma
Page 97 and 98: Standard cutting conditions Work ma
Page 99 and 100: TXQ12R ø50~125 mm 2 mm Steel Stain
Page 101 and 102: EXH Diameter ø10 ~ 16 mm 20° 0.6,
Page 103 and 104: T/EXP Diameter ø20 ~ 125 mm 10°,
Page 105 and 106:
T/EXP Inserts 05 type General inser
Page 107 and 108:
T/EXP Diameter ø20 ~ 160 mm 10°,
Page 109 and 110:
TRC / ERC type Inserts For general
Page 111 and 112:
TAC Flash radius mills TRD12 • 16
Page 113 and 114:
TAC radius mills T/ERF6000 Diameter
Page 115 and 116:
TAC Flash endmills with center cutt
Page 117 and 118:
TAC Flash Endmills ESD10 Shoulder M
Page 119 and 120:
TAC Flash ball endmills EBP R Radiu
Page 121 and 122:
TAC ball Endmills TBN1000 Pocketing
Page 123 and 124:
TAC Flash Mills for plunging TZP12
Page 125 and 126:
TAC Flash Mills for plunging TZF11
Page 127 and 128:
“T-Bar” Modular System TMS Diam
Page 129 and 130:
TAC Flasah chamfering mills ECC31 G
Page 131 and 132:
TAC Mills for super finishing SFP40
Page 133 and 134:
All PCBN-tipped TAC Mills for high
Page 135 and 136:
ASN / TSN ø100 ~ 250 mm Steel Stai
Page 137 and 138:
ASN / TSN Replacement parts Work ma
Page 139 and 140:
Mounting Details for TAC Mills Cutt
Page 141 and 142:
TAC Milling Inserts Inserts ADMT08P
Page 143 and 144:
TAC Milling Inserts AST11T3PDR-MJ/M
Page 145 and 146:
TAC Milling Inserts LMEUZNEN-MJ Sha
Page 147 and 148:
TAC Milling Inserts ONUAN-ML/MJ/W S
Page 149 and 150:
TAC Milling Inserts SCMT08-23 Shape
Page 151 and 152:
TAC Milling Inserts SEN1203AG, SEKR
Page 153 and 154:
TAC Milling Inserts SPHA431FNW, SPH
Page 155 and 156:
TAC Milling Inserts SW13T3AFR- Shap
Page 157 and 158:
TAC Milling Inserts TEN43Z, TECN43Z
Page 159 and 160:
TAC Milling Inserts XCET310404ER St
Page 161 and 162:
TAC Milling Inserts XVGTEC-MJ, XVG
Page 163 and 164:
TAC Milling Inserts ZDAT/FN Shape C
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