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Lightning Mills T/EME4400I/B Inserts SEN1203AGN (-T) 1 4 12.7 3 3.18 2 20° Cat. No. SEKN 1203AGN 1.6 SEE/CN 1203AGN 2.4 SEEN 1203AGTNCR r ε 1.6 SEEN 1203AGTNCR-14 r ε 1.4 SEKN 1203AGN-T A A 1.6 SEEN 1203AGN-T B B 2.4 SEKR1203AGSR-MJ SEKR1203AGPN-MS A-A section B-B section Fig. 1 Fig. 2 Fig. 3 Fig. 4 Fig. 5 Fig. 6 Fig. 7 Grades Corner Accuracure Fig- Honing Coated Cermet Uncoated Application details T3130 T1115 AH120 AH130 AH140 AH330 GH330 NS740 UX30 TH10 Without Fig. 2 Light alloys With Steels, cast irons Conventional Fig. 2 Without Light alloys insert Fig. 3 Steels, cast irons E Steels With Fig. 4 Steels, cast irons Strengthenededge insert Without Light alloys Fig. 6 Steels, cast irons With Conventional Fig. 1 Light alloys insert Without Fig. 3 Steels, cast irons With Strengthenededge insert Fig. 5 K Steels, cast irons Without Light alloys With Steels, cast irons 3-dimensional With Fig. 7 Stainless steels chipbreaker SECN1203AGFN C SEEN1203AGTN SEEN1203AGFN SEEN1203AGTNCR SEEN1203AGTNCR-14 SEEN1203AGTN-T SEEN1203AGFN-T SEKN1203AGTN SEKN1203AGFN SEKN1203AGTNCR SEKN1203AGTN-T SEKN1203AGFN-T SEKR1203AGSR-MJ SEKR1203AGPN-MS TME4403RIE ~ 4405RIE TME4403RBE ~ 4405RBE Grades Roughing (Depth of cut: ap 1.5 ~ 4 mm) Finishing (Depth of cut: ap 0.3 ~ 0.7 mm) Cutting speed vc (m/min) Feed per tooth fz (mm/t) Cutting speed vc (m/min) Feed per tooth fz (mm/t) T3130 150 ~ 300 0.1 ~ 0.28 180 ~ 300 0.1 ~ 0.3 NS740 150 ~ 250 0.1 ~ 0.2 0.1 ~ 0.25 150 ~ 250 AH120 • GH330 150 ~ 200 0.1 ~ 0.25 0.1 ~ 0.28 AH330 150 ~ 280 180 ~ 300 0.1 ~ 0.28 AH130•AH140•UX30 100 ~ 180 130 ~ 200 0.1 ~ 0.3 T3130 150 ~ 280 0.1 ~ 0.25 200 ~ 280 0.1 ~ 0.28 NS740 100 ~ 180 0.1 ~ 0.18 0.1 ~ 0.23 150 ~ 200 AH120 • GH330 100 ~ 200 0.1 ~ 0.23 0.1 ~ 0.25 UX30 80 ~ 130 0.1 ~ 0.25 100 ~ 150 0.1 ~ 0.28 AH120 • GH330 100 ~ 150 100 ~ 150 0.1 ~ 0.15 UX30 80 ~ 130 80 ~ 130 0.1 ~ 0.2 AH130 • AH140 80 ~ 180 0.15 ~ 0.25 100 ~ 200 0.15 ~ 0.28 AH120 150 ~ 230 200 ~ 250 0.15 ~ 0.23 UX30 150 ~ 180 180 ~ 200 0.15 ~ 0.25 T1115 100 ~ 200 100 ~ 200 0.1 ~ 0.2 TH10 • UX30 80 ~ 130 80 ~ 130 0.1 ~ 0.25 TH10 200 ~ 1000 0.1 ~ 0.2 350 ~ 1000 0.1 ~ 0.3 TH10 200 ~ 500 0.1 ~ 0.2 200 ~ 500 0.1 ~ 0.25 1.6 Corner details Notes: • SEN1203AGN (conventional type) and SEN1203AGN-T (strengthened type) inserts should not be used together in the same cutter body. • SEN1203 (42) AFN type inserts should not be used in the T/EME4400-type body. • SECN1203AGFN type is exclusively used for milling aluminium alloys and other non-ferrous light alloys. Its top flat face is ground to mirror-like finish. • The strengthened type inserts have greater edge strength to prevent edge chipping. Replacement parts Standard cutting conditions Work materials Mild steels Unhardened steels (< 180 HB) Carbon steels Alloy steels (< 300 HB) Die steels (< 30 HRC) Stainless steels (< 250 HB) Cast irons Ductile cast irons Aluminium alloys (Si < 13%) Copper alloy Conventional corner edge No Descriptions Strengthened -edge insert TME4406RIE TME4406RBE q Locator LE444R LE446R w Insert locking wedge WF444R WF444R e Wedge fixing screw FDS-8S FDS-8S r Locator fixing screw CM4X0.7X14 CM4X0.7X14 - T-handle wrench TP-4 TP-4 Notes: • Dry cutting is recommended for all materials except for aluminium alloys. • No. of revolutions (min -1 ) = Cutting speed 1000 ÷ 3.14 ÷ Cutter diameter • Table feed (mm/min) = No. of revolutions Feed per tooth No. of inserts • When wet machining mild steels, carbon steels and alloy steels, use T3130 at lower cutting conditions. Cat. No. : Stocked items. 9 TAC Mills 9–49
15˚ 15˚ TAC Mills for large depth of cut TMD5400RIE Face Milling Chamfering Diameter ø100 ~ 315 mm 45° 6mm For general purpose, large depth milling of general steels, stainless steels, cast irons, and non-ferrous metals ød a Steel Rake angle: Stainless Cast Iron A.R. 15˚ Non-ferrous R.R. 3˚ Lf R b 45˚ øDc ap SDKN1504AEN SDEN1504AETN20 SDKN1504AETN16 SDKR1504AESR-MJ SDEN1504AETNCR Corner details (With 3-dimensional chipbreaker) Corner details 1.2 Max. ap: 6 mm No. of Dimensions (mm) Weight Mounting Cat. No. Stock inserts øDc øD1 ød r Lf b a (kg) details TMD5404RIE 4 100 118 32 8 14.4 2.5 32 9-138B TMD5405RIE 125 142 3.7 6 40 9 16.4 TMD5406RIE 160 176 29 5.8 63 TMD5408RIE 8 200 216 9.0 9-138C TMD5410RIE 10 250 265 60 38 14 25.7 16.3 TMD5412RIE 12 315 330 25.2 9-138D Inserts øD1 Right hand (R) shown. SDKN1504AETNCR 2.0 1.6 2.0 1.4 1.6 9 TAC Mills 9–50 - 15.875 4.76 15.875 4.76 Grades Cat. No. ISO Cat. No. Coated Cermet Uncoated Figure (Inch) (Metric) T3130 AH120 AH130 AH140 GH330 NS740 N308 UX30 TH10 SDCN53ZTN SDCN1504AETN C Fig. 1 SDEN53ZTN SDEN1504AETN With SDEN53ZTNCR SDEN1504AETNCR Fig. 5 E SDEN53ZTN20 SDEN1504AETN-20 Fig. 2 SDEN53ZFN SDEN1504AEFN Without Fig. 1 SDKN53ZTN SDKN1504AETN SDKN53ZTNCR SDKN1504AETNCR With Fig. 6 SDKN53ZTN16 SDKN1504AETN-16 K Fig. 3 SDKN53ZFN SDKN1504AEFN Without Fig. 1 SDKR53ZSR-MJ SDKR1504AESR-MJ With Fig. 4 Notes: Inserts can be used for former PS-series TAC mills. : Stocked items : Discontinued items Replacement parts 4 1 Fig. 1 Fig. 2 Fig. 3 Fig. 4 Fig. 5 Fig. 6 2 Locator Insert locking wedge Wedge fixing screw Locator fixing screw T-handle wrench 3 No. Part Part Cat. No. LD540R WF500R FDS-8S CM4×0.7×20 TP-4 Notes: • Dry cutting is recommended for all materials except for aluminium alloys. • When wet machining mild steels, carbon steels and alloy steels, use T3130 at lower cutting conditions. Accuracy Honing Standard cutting conditions Work materials Mild steels Unhardened steels (< 180 HB) Carbon steels Alloy steels (< 300 HB) Die steels (< 30 HRC) Stainless steels (< 250 HB) Cast irons, Ductile cast irons Aluminium alloys (Si < 13%) Copper alloys Grades r ε Roughing (Depth of cut: ap 1.5 ~ 6 mm) Cutting speed Feed per tooth vc (m/min) fz (mm/t) NS740 • N308 150 ~ 250 0.1 ~ 0.25 0.1 ~ 0.3 150 ~ 250 AH120 • GH330 T3130 150 ~ 300 0.1 ~ 0.35 180 ~ 300 0.1 ~ 0.35 UX30• AH130 100 ~ 180 130 ~ 200 T3130 150 ~ 280 0.1 ~ 0.35 180 ~ 280 0.1 ~ 0.35 NS740 • N308 100 ~ 180 0.1 ~ 0.25 0.1 ~ 0.3 150 ~ 200 AH120 • GH330 100 ~ 200 0.1 ~ 0.3 0.1 ~ 0.35 UX30 80 ~ 130 100 ~ 150 T3130 • AH120 100 ~ 150 100 ~ 150 0.1 ~ 0.2 0.1 ~ 0.2 UX30 80 ~ 130 80 ~ 130 AH130 • AH140 80 ~ 180 0.15 ~ 0.3 100 ~ 200 0.15 ~ 0.33 AH120 • GH330 150 ~ 230 200 ~ 250 0.15 ~ 0.3 0.15 ~ 0.3 UX30 150 ~ 180 180 ~ 200 TH10 • UX30 80 ~ 130 0.1 ~ 0.3 80 ~ 130 0.1 ~ 0.3 TH10 200 ~ 1000 0.05 ~ 0.3 350 ~ 1000 0.1 ~ 0.3 TH10 200 ~ 500 0.1 ~ 0.2 200 ~ 500 0.1 ~ 0.25 r ε Right hand (R) shown. Finishing (Depth of cut: ap 0.3 ~ 0.7 mm) Cutting speed Feed per tooth vc (m/min) fz (mm/t)
Page 1 and 2: R Lf ap 6.4mm Chapter Composition o
Page 3 and 4: Designation System for TAC Mills TA
Page 5 and 6: Designation System for TAC Milling
Page 7 and 8: Selection Guide for TAC mills Face
Page 13 and 14: Selection Guide for TAC mills Squar
Page 15 and 16: Selection Guide for TAC mills Squar
Page 17 and 18: Selection Guide for TAC mills Selec
Page 19 and 20: TUNGALOY Selection 9 TAC Mills Char
Page 21 and 22: Basic Selection for TAC Mills Face
Page 23 and 24: Basic Selection for TAC Mills Face
Page 25 and 26: Basic Selection for TAC Mills Shoul
Page 27 and 28: Basic Selection for TAC Mills Shoul
Page 29 and 30: Basic Selection for TAC Mills High
Page 31 and 32: Basic Selection for TAC Mills Die E
Page 33 and 34: TAC Mill Overview Bore types Face M
Page 35 and 36: TAC Mill Overview Bore types Should
Page 37 and 38: TAC Mill Overview Shank types Face
Page 39 and 40: TAC Mill Overview Shank types High
Page 41 and 42: TEN / EEN type Diameter ø32 ~ 160
Page 43 and 44: TAN type Diameter ø63 ~ 315 mm 45
Page 45 and 46: T/EAW13 Diameter ø50 ~ 160 mm 45°
Page 47 and 48: T/EAW13 9 TAC Mills Standard cuttin
Page 49: Lightning Mills TME4400 /B Face Mil
Page 53 and 54: TAC Mills TGP4100RBAE Standard cutt
Page 55 and 56: All PCD-tipped TAC Mills for high f
Page 57 and 58: TPQ / EPQ type JIS Diameter ø25 ~
Page 59 and 60: TPO / EPO07 Diameter ø12 ~ 50mm St
Page 61 and 62: TPS / EPS11 Diameter ø12~63 mm Ste
Page 63 and 64: TPS / EPS11 Replacement Parts TPS /
Page 65 and 66: TPO / EPO18 Diameter ø25~160 mm St
Page 67 and 68: Machining modes Shoulder milling Sl
Page 69 and 70: TPM / EPM type Roughing type øDb
Page 71 and 72: TPD / EPD type Diameter ø12 ~ 40 m
Page 73 and 74: 1.4 1.4 TPW13 Diameter ø50 ~ 125 m
Page 75 and 76: 9 TAC Mills EPH Shoulder Milling Ca
Page 77 and 78: EPH Standard cutting conditions Sh
Page 79 and 80: EVH Diameter ø10 ~ 16 mm 90° ~ 4.
Page 81 and 82: All PCD-tipped TAC Mills for high f
Page 83 and 84: TAC Mills for large depth of cut TP
Page 85 and 86: TAC Mills TSE3000R(IA)E Face Millin
Page 87 and 88: TAC Mills TSE4000RIAE Face Milling
Page 89 and 90: Top-Feed Mills, AD TPS/EPS17 Should
Page 91 and 92: Top-Feed Mills, AD TPS/EPS17 Machin
Page 93 and 94: 15°17° 1 mm ø16 ~ 80 mm Air Hole
Page 95 and 96: Standard cutting conditions Work ma
Page 97 and 98: Standard cutting conditions Work ma
Page 99 and 100: TXQ12R ø50~125 mm 2 mm Steel Stain
Page 101 and 102:
EXH Diameter ø10 ~ 16 mm 20° 0.6,
Page 103 and 104:
T/EXP Diameter ø20 ~ 125 mm 10°,
Page 105 and 106:
T/EXP Inserts 05 type General inser
Page 107 and 108:
T/EXP Diameter ø20 ~ 160 mm 10°,
Page 109 and 110:
TRC / ERC type Inserts For general
Page 111 and 112:
TAC Flash radius mills TRD12 • 16
Page 113 and 114:
TAC radius mills T/ERF6000 Diameter
Page 115 and 116:
TAC Flash endmills with center cutt
Page 117 and 118:
TAC Flash Endmills ESD10 Shoulder M
Page 119 and 120:
TAC Flash ball endmills EBP R Radiu
Page 121 and 122:
TAC ball Endmills TBN1000 Pocketing
Page 123 and 124:
TAC Flash Mills for plunging TZP12
Page 125 and 126:
TAC Flash Mills for plunging TZF11
Page 127 and 128:
“T-Bar” Modular System TMS Diam
Page 129 and 130:
TAC Flasah chamfering mills ECC31 G
Page 131 and 132:
TAC Mills for super finishing SFP40
Page 133 and 134:
All PCBN-tipped TAC Mills for high
Page 135 and 136:
ASN / TSN ø100 ~ 250 mm Steel Stai
Page 137 and 138:
ASN / TSN Replacement parts Work ma
Page 139 and 140:
Mounting Details for TAC Mills Cutt
Page 141 and 142:
TAC Milling Inserts Inserts ADMT08P
Page 143 and 144:
TAC Milling Inserts AST11T3PDR-MJ/M
Page 145 and 146:
TAC Milling Inserts LMEUZNEN-MJ Sha
Page 147 and 148:
TAC Milling Inserts ONUAN-ML/MJ/W S
Page 149 and 150:
TAC Milling Inserts SCMT08-23 Shape
Page 151 and 152:
TAC Milling Inserts SEN1203AG, SEKR
Page 153 and 154:
TAC Milling Inserts SPHA431FNW, SPH
Page 155 and 156:
TAC Milling Inserts SW13T3AFR- Shap
Page 157 and 158:
TAC Milling Inserts TEN43Z, TECN43Z
Page 159 and 160:
TAC Milling Inserts XCET310404ER St
Page 161 and 162:
TAC Milling Inserts XVGTEC-MJ, XVG
Page 163 and 164:
TAC Milling Inserts ZDAT/FN Shape C
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