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EVH ap Standard cutting conditions Shoulder milling, Slotting ae ap Side cutting Slotting ap: Axial depth of cut ae: Radial depth of cut Drilling•Plunging Work material Hardness Cutting speed Conditions Tool dia. (mm) Depth of cut ø10 ø12 ø16 Side cutting Slotting Work material Hardness Cutting speed Conditions Tool dia. (mm) ø10 ø12 ø16 Carbon steels and Alloy steels and Aluminium alloys Aluminium alloys Stainless steels Cast irons alloy steels prehardened steelst (Si < 13%) (Si 13%) < 30HRC 30 ~ 40HRC < 250HB - - - Vc = 50 ~ 120 m/min Vc = 30 ~ 100 m/min Vc = 50 ~ 120 m/min Vc = 60 ~ 140 m/min Vc = 100 ~ 300 m/min Vc = 100 ~ 200 m/min No. of rev. n Feed vf No. of rev. n Feed vf No. of rev. n Feed vf No. of rev. n Feed vf No. of rev. n Feed vf No. of rev. n Feed min -1 speed mm/min min -1 speed mm/min min -1 speed mm/min min -1 speed mm/min min -1 speed mm/min min -1 speed vf mm/min 2550 380 1910 190 2550 380 3180 510 6370 1020 4770 670 2120 320 1590 160 2120 320 2650 420 5300 850 3980 560 1590 240 1190 120 1590 240 1990 320 3980 640 2980 420 ap < 0.25D ae < 0.2D ap < 0.25D ae < 0.2D ap < 0.25D ae < 0.2D ap < 0.25D ae < 0.3D ap < 0.25D ae < 0.3D ap < 0.25D ae < 0.3D ap < 0.1D ap < 0.1D ap < 0.1D ap < 0.15D ap < 0.2D ap < 0.2D Carbon steels and Alloy steels and Stainless steels alloy steels prehardened steelst Cast irons Aluminium alloys (Si < 13%) Aluminium alloys (Si 13%) < 30HRC 30 ~ 40HRC < 250HB - - - Vc = 50 ~ 120 m/min Vc = 30 ~ 100 m/min Vc = 50 ~ 120 m/min Vc = 60 ~ 140 m/min Vc = 100 ~ 300 m/min Vc = 100 ~ 300 m/min No. of rev. n Feed vf No. of rev. n Feed vf No. of rev. n Feed vf No. of rev. n Feed vf No. of rev. n Feed vf No. of rev. n Feed min -1 speed mm/min min -1 speed mm/min min -1 speed mm/min min -1 speed mm/min min -1 speed mm/min min -1 speed vf mm/min 2550 130 1910 80 2550 130 3180 190 6370 450 4770 290 2120 110 1590 65 2120 110 2650 160 5300 370 3980 240 1590 80 1190 50 1590 80 1990 120 3980 280 2980 180 Note:¡In slotting or pocketing where chips tend to stay in the cutting zone, use an air blast to remove chips to prevent chip recutting. ¡When chips tend to weld excessively on the cutting edge such as in machining aluminium alloys, use a water soluble cutting fluid. ¡In the case of cutting a casting skin or a heavily interrupted work surface, decrease the feed per tooth and the maximum depth of cut to 1/2 to 2/3 times the values shown in the table. ¡Tool overhang length must be as short as possible to avoid chatter. When the tool overhang length is long, decrease the number of revolutions and feed. ¡Cutting conditions are generally limited by the rigidity and power of the machine and the rigidity of the workpiece. When setting the conditions, start from half of the values of the standard cutting conditions and then increase the value gradually whilst making sure that the machine is running normally. Machining modes Shoulder milling Slotting Drilling Plunging Enlarging hole 9 Ramping Drilling (Helical feed) H1 TAC Mills H ae ap ap W D1, D2 Cat. No. Tool dia. Effective Max.drilling edge length depth ap (mm) H (mm) Max.cutting width in plunging W (mm) Max. ramping angle θ Min. machinable hole dia. øD1 (mm) Min. machinable hole dia. øD2 (mm) Max. cutting width in enlarging hole ae (mm) Max.depth of boring H1 (mm) EVH06R010M10.0-02 ø10 3 5 5 5° 12 19 9 30 EVH07R012M12.0-02 ø12 3.5 6 6 5° 14 23 11 36 EVH09R016M16.0-02 ø16 4.5 8 8 5° 18 31 15 48 9–79
All PCD-tipped TAC Mills for high feeds DPD15 • EDPD15 Face Milling Face Milling Shoulder Milling Diameter ø50~315 mm ød a 90° 7 mm For high speed milling of aluminium alloys and non-ferrous metals Rake angle: Non-ferrous DPD A.R. + 8.5˚ R.R. + 5 EDPD A.R. + 7˚ R.R. 0° EDPD15 b R øDc Lf øDs h6 DPD15 DPD15 Max. ap: 7 mm øDc Fig. A (Fig. A: bore type) Cat. No. Stock No. of Dimensions (mm) Weight Mounting inserts øDc ød R Lf b a (kg) details DPD15080R-E 80 27 26 7 12.4 1.2 4 40 DPD15100R-E 100 32 28.5 8 14.4 2.2 9-138A DPD15125R-E 125 32 3.6 6 40 9 16.4 DPD15160R-E 160 29 5.2 9-138B DPD15200R-E 8 200 63 8.2 DPD15250R-E 10 250 60 38 14 25.7 13.4 9-138C DPD15315R-E 12 315 22.5 9-138D Note: Use hexagon-socket head screw CM1230 for fitting the cutter to AO-3M/W, CM1640 for fitting the cutter to AO-4M/W. 90° 90° 9 L f Fig. B L Rs Right hand (R) shown. 9 EDPD15 Cat. No. EDPD15050R/L EDPD15063R/L (Fig. B: shank type) Stock No. of inserts 3 4 Dimensions (mm) øDc øDs Rs Lf L 50 63 32 80 35 115 TAC Mills Inserts General insert 15.875 9 30° 0.17 R400 15.925 12.7 12.41 2 Wiper insert 4.5 5° Right hand (R) shown. Grade Stock Grade Cat. No. Cat. No. T-DIA R T-DIA YDEN1505PDFR/L-D DX140 YDEN1505PDFR/L-WD DX140 “DX140” : Packing Quantity = 1pcs. 5° Right hand (R) shown. Stock R : Stocked items. Replacement parts Right hand (R) shown. No. - Parts Insert locking wedge Locator adjusting wedge Screw for preventing wedge from flying out Wedge fixing screw (øD = 80) Wedge fixing screw (for øD > 80) Adjusting wedge fixing screw Wrench DPD15 FW304R-D FW325R-D BHM615-GT FDS-8ST-18 FDS-8ST FDS-8ST-18 T-27T Part Cat. No. EDPD15 FW304R-D FW325R-D BHM611-GT FDS-8SST - FDS-8SST T-27T 9–80 Technical Reference (15-1)
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R Lf ap 6.4mm Chapter Composition o
Page 3 and 4:
Designation System for TAC Mills TA
Page 5 and 6:
Designation System for TAC Milling
Page 7 and 8:
Selection Guide for TAC mills Face
Page 9 and 10:
Page 11 and 12:
Page 13 and 14:
Selection Guide for TAC mills Squar
Page 15 and 16:
Selection Guide for TAC mills Squar
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Selection Guide for TAC mills Selec
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TUNGALOY Selection 9 TAC Mills Char
Page 21 and 22:
Basic Selection for TAC Mills Face
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Basic Selection for TAC Mills Face
Page 25 and 26:
Basic Selection for TAC Mills Shoul
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Basic Selection for TAC Mills Shoul
Page 29 and 30: Basic Selection for TAC Mills High
Page 31 and 32: Basic Selection for TAC Mills Die E
Page 33 and 34: TAC Mill Overview Bore types Face M
Page 35 and 36: TAC Mill Overview Bore types Should
Page 37 and 38: TAC Mill Overview Shank types Face
Page 39 and 40: TAC Mill Overview Shank types High
Page 41 and 42: TEN / EEN type Diameter ø32 ~ 160
Page 43 and 44: TAN type Diameter ø63 ~ 315 mm 45
Page 45 and 46: T/EAW13 Diameter ø50 ~ 160 mm 45°
Page 47 and 48: T/EAW13 9 TAC Mills Standard cuttin
Page 49 and 50: Lightning Mills TME4400 /B Face Mil
Page 51 and 52: 15˚ 15˚ TAC Mills for large depth
Page 53 and 54: TAC Mills TGP4100RBAE Standard cutt
Page 55 and 56: All PCD-tipped TAC Mills for high f
Page 57 and 58: TPQ / EPQ type JIS Diameter ø25 ~
Page 59 and 60: TPO / EPO07 Diameter ø12 ~ 50mm St
Page 61 and 62: TPS / EPS11 Diameter ø12~63 mm Ste
Page 63 and 64: TPS / EPS11 Replacement Parts TPS /
Page 65 and 66: TPO / EPO18 Diameter ø25~160 mm St
Page 67 and 68: Machining modes Shoulder milling Sl
Page 69 and 70: TPM / EPM type Roughing type øDb
Page 71 and 72: TPD / EPD type Diameter ø12 ~ 40 m
Page 73 and 74: 1.4 1.4 TPW13 Diameter ø50 ~ 125 m
Page 75 and 76: 9 TAC Mills EPH Shoulder Milling Ca
Page 77 and 78: EPH Standard cutting conditions Sh
Page 79: EVH Diameter ø10 ~ 16 mm 90° ~ 4.
Page 83 and 84: TAC Mills for large depth of cut TP
Page 85 and 86: TAC Mills TSE3000R(IA)E Face Millin
Page 87 and 88: TAC Mills TSE4000RIAE Face Milling
Page 89 and 90: Top-Feed Mills, AD TPS/EPS17 Should
Page 91 and 92: Top-Feed Mills, AD TPS/EPS17 Machin
Page 93 and 94: 15°17° 1 mm ø16 ~ 80 mm Air Hole
Page 95 and 96: Standard cutting conditions Work ma
Page 97 and 98: Standard cutting conditions Work ma
Page 99 and 100: TXQ12R ø50~125 mm 2 mm Steel Stain
Page 101 and 102: EXH Diameter ø10 ~ 16 mm 20° 0.6,
Page 103 and 104: T/EXP Diameter ø20 ~ 125 mm 10°,
Page 105 and 106: T/EXP Inserts 05 type General inser
Page 107 and 108: T/EXP Diameter ø20 ~ 160 mm 10°,
Page 109 and 110: TRC / ERC type Inserts For general
Page 111 and 112: TAC Flash radius mills TRD12 • 16
Page 113 and 114: TAC radius mills T/ERF6000 Diameter
Page 115 and 116: TAC Flash endmills with center cutt
Page 117 and 118: TAC Flash Endmills ESD10 Shoulder M
Page 119 and 120: TAC Flash ball endmills EBP R Radiu
Page 121 and 122: TAC ball Endmills TBN1000 Pocketing
Page 123 and 124: TAC Flash Mills for plunging TZP12
Page 125 and 126: TAC Flash Mills for plunging TZF11
Page 127 and 128: “T-Bar” Modular System TMS Diam
Page 129 and 130: TAC Flasah chamfering mills ECC31 G
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TAC Mills for super finishing SFP40
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All PCBN-tipped TAC Mills for high
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ASN / TSN ø100 ~ 250 mm Steel Stai
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ASN / TSN Replacement parts Work ma
Page 139 and 140:
Mounting Details for TAC Mills Cutt
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TAC Milling Inserts Inserts ADMT08P
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TAC Milling Inserts AST11T3PDR-MJ/M
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TAC Milling Inserts LMEUZNEN-MJ Sha
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TAC Milling Inserts ONUAN-ML/MJ/W S
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TAC Milling Inserts SCMT08-23 Shape
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TAC Milling Inserts SEN1203AG, SEKR
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TAC Milling Inserts SPHA431FNW, SPH
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TAC Milling Inserts SW13T3AFR- Shap
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TAC Milling Inserts TEN43Z, TECN43Z
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TAC Milling Inserts XCET310404ER St
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TAC Milling Inserts XVGTEC-MJ, XVG
Page 163 and 164:
TAC Milling Inserts ZDAT/FN Shape C
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