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Top-Feed Mills, AD TPS/EPS17 Inserts A S A S A S B B B r ε r ε r ε -MJ Grades Corner Cat. No. Accuracy Coated DLC coated Cermet Uncoated r ε AH120 AH130 AH140 T3130 T1115 DS1100 NS740 KS05F ASMT170504PDPR-MJ 0.4 ASMT170508PDPR-MJ 0.8 ASMT170512PDPR-MJ 1.2 ASMT170516PDPR-MJ 1.6 M ASMT170520PDPR-MJ 2.0 ASMT170530PDPR-MJ 3.0 ASMT170532PDPR-MJ 3.2 ASMT170508PDPR-MS 0.8 ASGT170504PDFR-AJ 0.4 G ASGT170508PDFR-AJ 0.8 -MS -AJ Dimensions (mm) A B S 16.9 9.8 5.6 Cautionary point in modifying cutter bodies When using inserts with corner radius r ε 2.0 mm, standard cutter bodies have to be modified “R”. R 0.4 ~ 1.6 Unnecessary 2.0 ~ 3.2 2 : Stocked items. Corner radius r ε (mm) The dimension of modifying (mm) 9 Standard cutting conditions Work materials Grades Chipbreaker Cutting speed Vc (m/min) Cutter dia. ø12 Cutter dia. ø16, ø20 Cutter dia. > ø25 Feed per tooth fz (mm/t) Cutter dia. ø12 Cutter dia. ø16, ø20 Cutter dia. > ø25 TAC Mills Mild steel, Low Carbon steels (St37 etc.) < 180HB Carbon steels, Alloy steels (Ck45, 42CrMo4etc) < 300HB NS740 MJ 80 ~ 100 100 ~ 120 100 ~ 150 0.05 ~ 0.08 0.05 ~ 0.12 0.05 ~ 0.15 AH120 MJ 80 ~ 100 100 ~ 150 100 ~ 150 0.05 ~ 0.10 0.12 ~ 0.20 0.12 ~ 0.20 NS740 MJ 80 ~ 100 80 ~ 100 80 ~ 120 0.05 ~ 0.08 0.05 ~ 0.08 0.05 ~ 0.10 T3130 MJ 80 ~ 100 80 ~ 120 100 ~ 200 0.05 ~ 0.10 0.10 ~ 0.15 0.10 ~ 0.20 Die steels (X96CrMoV12etc.) < 300HB Stainless steels (X5CrNi18 9etc.) < 250HB Grey Cast irons, DuctileCast irons etc. (GG25, GGG40 etc.) T3130 MJ 80 ~ 100 80 ~ 120 100 ~ 150 0.05 ~ 0.10 0.10 ~ 0.15 0.12 ~ 0.20 AH130 • AH140 MS 80 ~ 100 100 ~ 150 100 ~ 200 0.05 ~ 0.10 0.12 ~ 0.15 0.12 ~ 0.20 T1115 MJ 80 ~ 100 100 ~ 150 100 ~ 200 0.08 ~ 0.12 0.12 ~ 0.20 0.15 ~ 0.25 Aluminium alloys (Si < 13%) Aluminium alloys (Si 13%) Copper alloys DS1100 AJ 300 ~ 1000 0.05 ~ 0.2 DS1100 AJ 100 ~ 200 0.05 ~ 0.2 KS05F AJ 200 ~ 500 0.05 ~ 0.2 Notes: • When using at L/D 4, machining at the lower feed rate. • This TAC mill is not designed to cope with the centrifugal force and dynamic balance at high speeds over 1000 m/mim. Therefore, the cutting speed in the outer diameter of the mill should not exceed 1000 m/min. 9–89
Top-Feed Mills, AD TPS/EPS17 Machining capability Shoulder milling Grooving Ramping Plunging Helical feed drilling Drilling flattened blind hole Enlarging ap Traversing θ A øD1, 2 øD3 E 9 Cat. No. Tool ø EPS17025 ø25 16.3 5º 32 48 46 ~ 48 24 EPS17026 ø26 16.3 5º 34 51 49 ~ 51 25.5 EPS17030 ø30 16.2 4º 42 59 57 ~ 59 29.5 EPS17032 ø32 16.2 3.5º 46 62 60 ~ 62 31 EPS17033 ø33 16.2 3.5º 1.0 48 65 63 ~ 65 32.5 E/TPS17040 ø40 16.2 2.5º 62 78 76 ~ 78 39 EPS17040 ø40 16.2 2.5º 62 78 76 ~ 78 39 E/TPS17050 ø50 16.1 1.5º 82 98 96 ~ 98 49 E/TPS17063 ø63 16 1º 108 124 122 ~ 124 62 Notes : Corner r ε for dimensions of øD1, øD2, and øD3: r ε = 0.8. Max. depth Max. ramping Max. depth Min. machining Max. machining Hole dia. in drilling Max. cutting width of cut angle of plunging hole dia. hole dia. (Blind hole) in enlarging hole ap (mm) θ A (mm) øD1 (mm)* øD2 (mm)* øD3 (mm)* E (mm) TAC Mills 9–90 Technical Reference (15-1)
Page 1 and 2:
R Lf ap 6.4mm Chapter Composition o
Page 3 and 4:
Designation System for TAC Mills TA
Page 5 and 6:
Designation System for TAC Milling
Page 7 and 8:
Selection Guide for TAC mills Face
Page 9 and 10:
Page 11 and 12:
Page 13 and 14:
Selection Guide for TAC mills Squar
Page 15 and 16:
Selection Guide for TAC mills Squar
Page 17 and 18:
Selection Guide for TAC mills Selec
Page 19 and 20:
TUNGALOY Selection 9 TAC Mills Char
Page 21 and 22:
Basic Selection for TAC Mills Face
Page 23 and 24:
Basic Selection for TAC Mills Face
Page 25 and 26:
Basic Selection for TAC Mills Shoul
Page 27 and 28:
Basic Selection for TAC Mills Shoul
Page 29 and 30:
Basic Selection for TAC Mills High
Page 31 and 32:
Basic Selection for TAC Mills Die E
Page 33 and 34:
TAC Mill Overview Bore types Face M
Page 35 and 36:
TAC Mill Overview Bore types Should
Page 37 and 38:
TAC Mill Overview Shank types Face
Page 39 and 40: TAC Mill Overview Shank types High
Page 41 and 42: TEN / EEN type Diameter ø32 ~ 160
Page 43 and 44: TAN type Diameter ø63 ~ 315 mm 45
Page 45 and 46: T/EAW13 Diameter ø50 ~ 160 mm 45°
Page 47 and 48: T/EAW13 9 TAC Mills Standard cuttin
Page 49 and 50: Lightning Mills TME4400 /B Face Mil
Page 51 and 52: 15˚ 15˚ TAC Mills for large depth
Page 53 and 54: TAC Mills TGP4100RBAE Standard cutt
Page 55 and 56: All PCD-tipped TAC Mills for high f
Page 57 and 58: TPQ / EPQ type JIS Diameter ø25 ~
Page 59 and 60: TPO / EPO07 Diameter ø12 ~ 50mm St
Page 61 and 62: TPS / EPS11 Diameter ø12~63 mm Ste
Page 63 and 64: TPS / EPS11 Replacement Parts TPS /
Page 65 and 66: TPO / EPO18 Diameter ø25~160 mm St
Page 67 and 68: Machining modes Shoulder milling Sl
Page 69 and 70: TPM / EPM type Roughing type øDb
Page 71 and 72: TPD / EPD type Diameter ø12 ~ 40 m
Page 73 and 74: 1.4 1.4 TPW13 Diameter ø50 ~ 125 m
Page 75 and 76: 9 TAC Mills EPH Shoulder Milling Ca
Page 77 and 78: EPH Standard cutting conditions Sh
Page 79 and 80: EVH Diameter ø10 ~ 16 mm 90° ~ 4.
Page 81 and 82: All PCD-tipped TAC Mills for high f
Page 83 and 84: TAC Mills for large depth of cut TP
Page 85 and 86: TAC Mills TSE3000R(IA)E Face Millin
Page 87 and 88: TAC Mills TSE4000RIAE Face Milling
Page 89: Top-Feed Mills, AD TPS/EPS17 Should
Page 93 and 94: 15°17° 1 mm ø16 ~ 80 mm Air Hole
Page 95 and 96: Standard cutting conditions Work ma
Page 97 and 98: Standard cutting conditions Work ma
Page 99 and 100: TXQ12R ø50~125 mm 2 mm Steel Stain
Page 101 and 102: EXH Diameter ø10 ~ 16 mm 20° 0.6,
Page 103 and 104: T/EXP Diameter ø20 ~ 125 mm 10°,
Page 105 and 106: T/EXP Inserts 05 type General inser
Page 107 and 108: T/EXP Diameter ø20 ~ 160 mm 10°,
Page 109 and 110: TRC / ERC type Inserts For general
Page 111 and 112: TAC Flash radius mills TRD12 • 16
Page 113 and 114: TAC radius mills T/ERF6000 Diameter
Page 115 and 116: TAC Flash endmills with center cutt
Page 117 and 118: TAC Flash Endmills ESD10 Shoulder M
Page 119 and 120: TAC Flash ball endmills EBP R Radiu
Page 121 and 122: TAC ball Endmills TBN1000 Pocketing
Page 123 and 124: TAC Flash Mills for plunging TZP12
Page 125 and 126: TAC Flash Mills for plunging TZF11
Page 127 and 128: “T-Bar” Modular System TMS Diam
Page 129 and 130: TAC Flasah chamfering mills ECC31 G
Page 131 and 132: TAC Mills for super finishing SFP40
Page 133 and 134: All PCBN-tipped TAC Mills for high
Page 135 and 136: ASN / TSN ø100 ~ 250 mm Steel Stai
Page 137 and 138: ASN / TSN Replacement parts Work ma
Page 139 and 140: Mounting Details for TAC Mills Cutt
Page 141 and 142:
TAC Milling Inserts Inserts ADMT08P
Page 143 and 144:
TAC Milling Inserts AST11T3PDR-MJ/M
Page 145 and 146:
TAC Milling Inserts LMEUZNEN-MJ Sha
Page 147 and 148:
TAC Milling Inserts ONUAN-ML/MJ/W S
Page 149 and 150:
TAC Milling Inserts SCMT08-23 Shape
Page 151 and 152:
TAC Milling Inserts SEN1203AG, SEKR
Page 153 and 154:
TAC Milling Inserts SPHA431FNW, SPH
Page 155 and 156:
TAC Milling Inserts SW13T3AFR- Shap
Page 157 and 158:
TAC Milling Inserts TEN43Z, TECN43Z
Page 159 and 160:
TAC Milling Inserts XCET310404ER St
Page 161 and 162:
TAC Milling Inserts XVGTEC-MJ, XVG
Page 163 and 164:
TAC Milling Inserts ZDAT/FN Shape C
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