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Aluminium Design and Construction John Dwight

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Figure 6.5 Pattern of softening at multi-pass weld on thick material.<br />

HAZ curve has a more rounded knee, with a lower proof/ultimate ratio.<br />

Plots such as those in Figures 6.2 <strong>and</strong> 6.3, based on hardness surveys,<br />

give a visual picture of how the ultimate stress (f u ) is reduced in the<br />

HAZ. The drop in proof stress will be more marked. This is especially so<br />

for non-heat-treatable material (5xxx series) supplied in a hard temper.<br />

6.3.4 Multi-pass welds<br />

Figure 6.5 shows the typical softened zone at a large multi-pass weld.<br />

Regions 1 <strong>and</strong> 2 can again be identified, analogous to those shown in<br />

Figures 6.2 <strong>and</strong> 6.3 for a single-pass weld, now extending uniformly<br />

around the edge of the deposit. As we move away from the weld, the<br />

strength varies in the same general way as before, the lines A <strong>and</strong> B<br />

being metallurgically equivalent to points A <strong>and</strong> B in Figure 6.2 or 6.3.<br />

6.3.5 Recovery time<br />

With work-hardened alloys, the final HAZ properties are reached as soon<br />

as the metal has cooled after welding. But, with heat-treated material, the<br />

immediate strength in the HAZ is low, the final HAZ properties only<br />

being developed after enough time has elapsed to allow natural ageing to<br />

occur. Providing the component is held at a temperature of at least 10°C<br />

after fabrication, this time (the recovery time) may be roughly taken as:<br />

6xxx-series alloys 3 days<br />

7xxx-series alloys 30 days<br />

If heat-treated material is held significantly below 10°C, the recovery<br />

time will be longer. On the other h<strong>and</strong>, quicker recovery can be achieved<br />

by post-weld artificial ageing. This involves holding the welded component<br />

at a temperature between 100 <strong>and</strong> 180°C for up to 24 hours, the exact<br />

procedure depending on the alloy. Such treatment also has a strengthening<br />

effect.<br />

Copyright 1999 by Taylor & Francis Group. All Rights Reserved.

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