Aluminium Design and Construction John Dwight

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(11.20a) (11.20b) where p w , p f =limiting stresses (Sections 11.3.4, 11.3.5), g=weld throat dimension, and t=lesser thickness of the connected plates. 11.3.7 Welds under combined loading (a) Transmitted force inclined to axis of weld When, at any point in a weld, the transmitted force P – is inclined � at to the axis, the weld can be checked using an interaction diagram such as that shown in Figure 11.11, where: P – t , P– l =components of P– acting transverse and parallel to the axis of the weld, under factored loading, P – ct , P– cl =calculated resistances per unit length to transverse and longitudinal force, each on its own, � m =material factor. The proposed interaction rule, using straight lines, is offered in preference to the British Standard rule (quadrant) because it avoids the need to worry about interaction when � is close to 0° or 90°. (b) Moment combined with transverse force For a full penetration butt, having to transmit axial moment M at the same time as transverse force P t , the requirement is that: (11.21) where: x 1-� = mM – /M – c P – t , M– =transmitted force and moment per unit length, when factored loading acts on the structure, P – ct , M– c =calculated resistances per unit length, each on its own, � m =material factor. (c) Moment combined with transverse and longitudinal force components When a full penetration butt is required to transmit a longitudinal force, in addition to axial moment and transverse force, the interaction rule in Figure 11.11 may be used with P – ct replaced by xP ct . Copyright 1999 by Taylor & Francis Group. All Rights Reserved.
Figure 11.11 Interaction diagram for a weld carrying transverse and longitudinal components of load. 11.3.8 Friction-stir welds The procedure for checking a friction-stir weld is simpler than that for arc welds (MIG, TIG), and at this early stage of FS development we very tentatively put forward the approach given below. The essential point is that there is no added weld metal to consider. The basic requirement is to satisfy expression (11.11) or (11.19) as for an arc weld. In so doing, the calculated resistance per unit length of weld may be obtained as follows, depending on the kind of action effect transmitted: Transverse force P – c =tp f Longitudinal force P – c =0.58tp f (11.22) (11.23) (11.24) Here p f is the same limiting stress that is used with fusion-boundary failure of arc welds (Section 11.3.5), while t is the thickness of the thinner connected part. Refer also to Section 6.9. 11.4 BONDED JOINTS 11.4.1 General description An alternative to the riveting, bolting or welding of aluminium is to use glue. Fifty years of experience have shown this to be a sound procedure if properly done. The word ‘glue’, however, is not generally used and Copyright 1999 by Taylor & Francis Group. All Rights Reserved.
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Aluminium Design and Construction C
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First published 1999 by E & FN Spon
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2.2.1 Rolling mill practice 2.2.2 P
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5 Limit state design and limiting s
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8.2.6 Use of interpolation for semi
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10.3.2 Inertias for a section with
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Preface Aluminium is easily the sec
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List of symbols The following symbo
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uu, vv principal axes w effective s
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1.1.3 The industrial metal It is on
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where A is the section area (mm 2 )
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1.3.1. The good points about alumin
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Deflection Because of the lower mod
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1.4.4 Establishment of the alloys I
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1.5.2 New technology Most of alumin
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large span, where self-weight is a
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These tend to be in all-aluminium c
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Close-up of the M-dec system, which
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Aluminium glazing system for commer
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Nat West Media Centre, Lords Cricke
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The main requirements for the produ
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in which t and w are in mm. These a
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Figure 2.1 Extrusion process (direc
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Figure 2.2 Typical extrusion die. t
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Figure 2.6 ‘Semi-hollow’ profil
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especially the stronger alloys in t
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Figure 2.9 Conventional profiles. 2
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2.4 TUBES By tubes we mean hollow s
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CHAPTER 3 Fabrication 3.1 PREPARATI
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Figure 3.1 Alternative designs for
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Figure 3.2 Thread insert. a coil-sp
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3.3 ARC WELDING 3.3.1 Use of arc we
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adjusted. The technique is claimed
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For welds of minimum or fatigue qua
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Figure 3.5 Friction-stir welding: s
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are, and the designer/fabricator mu
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cartridge, and mixing takes place a
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3.7.4 Painting Alloys having durabi
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Where a range is given, as for the
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will be only slightly above that fo
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heating the metal to a temperature
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Table 4.4 Characteristics of differ
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softening in the heat-affected zone
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60 alloys, are: BSEN.485 plate and
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Firure 4.3 Nominal composition and
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popular alloys in the series are: 6
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Figure 4.6 Variation of tensile str
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undercarriages of aircraft. They ar
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Figure 4.11 Minimum stress-strain c
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AC.51400 This is another non-heat-t
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times that of the actual pits) prod
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The severity of bimetallic corrosio
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Nominal loading. Nominal loads are
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2. Material factor (� m ). In the
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design does not, because stress at
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Table 5.2 Summary of limiting stres
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Figure 5.4 Plastic strain at workin
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example, a reduced value might be t
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The parameter � depends purely on
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CHAPTER 6 Heat-affected zone soften
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area of softening. With 7xxx-type m
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Figure 6.3 Typical hardness plots a
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6.4 SEVERITY OF HAZ SOFTENING 6.4.1
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Figure 6.6 Categories of welded joi
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Figure 6.10 One-inch rule, extent o
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e allowed for in design by replacin
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Figure 6.13 Predicted area (A z ) o
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Figure 6.15 Overlapping HAZs. nomin
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In determining A zp , an appropriat
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failure plane in the HAZ, close to
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With MIG welding, an electrode-posi
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CHAPTER 7 Plate elements in compres
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(a) Compression member elements The
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Table 7.1 Classification of element
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Figure 7.4 Slender internal element
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Figure 7.7 shows curves of � ° p
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(7.9a) (7.9b) The strain gradient c
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(through the centroid) for ß S . F
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Figure 7.13 Outstands under strain-
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Figure 7.15 Reinforced elements. Th
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Figure 7.18 Stiffener location for
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Figure 7.20 Slender reinforced inte
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CHAPTER 8 Beams 8.1 GENERAL APPROAC
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8.2.2 Section classification The di
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that for the gross section. It woul
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the usual manner. Line 1 in the fig
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1. Fully compact sections. The limi
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Figure 8.8 Transverse and longitudi
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8.3.4 Shear resistance of bars and
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Figure 8.12 Tension-field action. i
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Figure 8.14 Moment/shear interactio
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depending on the estimated degree o
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where a is the stiffener spacing an
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plates (if fitted), p v =limiting m
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ending moment diagram. Two cases ar
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Figure 8.23 Sections covered in Tab
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where: I yy , I vv =inertia about m
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post (Section 8.6.4) or by some oth
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Figure 8.26 Components of deflectio
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9.1.2 Classification of the cross-s
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hole. Alternatively, it might fail
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Figure 9.2 Limiting stress p b for
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The determination of l involves a c
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Figure 9.6 Monosymmetric section. I
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Figure 9.9 Limiting stress p b for
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where s=� s /� t s =slenderness
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Figure 9.11 Type-R sections covered
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Figure 9.14 Four standardized profi
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9.7.2 Secondary bending in trusses
Page 219 and 220: Table 9.5 Necessary checks for memb
Page 221 and 222: Figure 9.18 Axial load with biaxial
Page 223 and 224: 1. Tension members. The localized f
Page 225 and 226: Figure 10.1 Symmetric plastic bendi
Page 227 and 228: We now turn to monosymmetric sectio
Page 229 and 230: distance of its centroid from the n
Page 231 and 232: Figure 10.6 Elements of sections. I
Page 233 and 234: 10.3.3 Product of inertia The produ
Page 235 and 236: Usually the conditions are such as
Page 237 and 238: Table 10.2 Torsion constant. Factor
Page 239 and 240: Figure 10.12 Warping. Conventional
Page 241 and 242: where b, t=element width and thickn
Page 243 and 244: 10.5.3 Evaluation of warping When t
Page 245 and 246: For sections where the position of
Page 247 and 248: (10.31) where: e=distance that S li
Page 249 and 250: 10.5.9 Asymmetric sections Before s
Page 251 and 252: CHAPTER 11 Joints This chapter cons
Page 253 and 254: the use of limiting stresses taken
Page 255 and 256: and the summation is made for all t
Page 257 and 258: Figure 11.3 Interaction diagram for
Page 259 and 260: k in order to give a fair compariso
Page 261 and 262: 3. The design is satisfactory if fo
Page 263 and 264: When the method of surface preparat
Page 265 and 266: 11.3.3 Weld force arising In many c
Page 267 and 268: Table 11.6 Limiting stress p w (N/m
Page 269: where p a =limiting stress for unwe
Page 273 and 274: Manufacturers of structural adhesiv
Page 275 and 276: 11.4.6 Creep Shear strength figures
Page 277 and 278: Figure 11.15 Effect of glue-line th
Page 279 and 280: Table 11.7 and Figure 11.17 provide
Page 281 and 282: 11.4.11 Resistance calculations for
Page 283 and 284: high value reflects the various unc
Page 285 and 286: therefore usually presented in term
Page 287 and 288: For example: The loading spectrum i
Page 289 and 290: act on the structure. However, BS.8
Page 291 and 292: Figure 12.4 Crack propagation: (a)
Page 293 and 294: 12.5 CLASSIFICATION OF DETAILS 12.5
Page 295 and 296: i.e. a joint extending in the same
Page 297 and 298: when the design life is low or when
Page 299 and 300: Methods (2) and (3) are difficult t
Page 301: it reverts to line 1. The slope s o
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Aluminium Design and Construction John Dwight

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