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Aluminium Design and Construction John Dwight

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6.4 SEVERITY OF HAZ SOFTENING<br />

6.4.1 Softening factor<br />

The severity of softening in the HAZ is expressed in terms of a softening<br />

factor kz which is intended to represent the ratio of HAZ strength to<br />

parent metal strength. At the current state of the art, it is only possible<br />

to suggest approximate values for this factor. Typically HAZ experiments<br />

employ hardness surveys, <strong>and</strong> although these give a good indication of<br />

the extent of the softened zone, they say much less about the actual<br />

tensile properties of the softened metal, because the hardness number<br />

correlates only crudely with tensile strength <strong>and</strong> hardly at all with<br />

proof stress. Also, there tends to be a lot of scatter between specimens.<br />

In fact, for any given material we recognize three different values for<br />

kz (as in BS.8118), <strong>and</strong> Section 6.6 explains which value to use when.<br />

k z1 This value is used for calculations involving the limiting stress<br />

p a (Table 5.2). Because p a =0.5(f o +f u ), the factor k z1 is notionally<br />

intended to represent the ratio of the HAZ value of this quantity<br />

to that for the parent metal, averaged over the width of region<br />

1 (Figure 6.2).<br />

k z2 This value is employed for resistance calculations that involve the<br />

limiting stress p o . Because p o is normally equal to the proof stress f o ,<br />

we (notionally) take k z2 as the ratio of HAZ proof to parent metal<br />

proof, again averaged over the width of region 1. The fact that the<br />

HAZ material has a lower proof/ultimate ratio than that for the<br />

parent metal (Figure 6.4) means that k z2

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