Aluminium Design and Construction John Dwight

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Figure 7.14 Outstands under strain-gradient (case R), limiting values of ß/�. Non-welded: ß f =curve B; ß s =curve C. Welded: ß f =curve A; ß s =curve B. 7.1) by g. The resulting design curves of ß f and ß s plotted against � are given in Figure 7.14, the corresponding equations being included in Table 7.3. Again we base � on the plastic neutral axis of the section when finding ß f , and on the elastic one for ß s . When the outstand is slender the effective block width b eo is found from the following expression: (7.16) where � ° is again found from equation (7.7) or Figure 7.7, but now putting: 7.4 REINFORCED ELEMENTS (7.17) 7.4.1 General description The local buckling performance of a thin element can often be improved [25] by reinforcing it with a longitudinal stiffener, as shown in Figure 7.15. Copyright 1999 by Taylor & Francis Group. All Rights Reserved.
Figure 7.15 Reinforced elements. This can take the form of an integrally extruded addition such as a rib, lip or bulb, or in a sheet metal component the reinforcement can be rolled in as a flute or lip. Very small stiffeners do nothing for plate stability, but larger ones are beneficial. The problem is how to adapt the data provided for plain elements (Sections 7.2, 7.3) to stiffened ones. The BS.8118 method (effective thickness) is based on a study of the elastic buckling of such elements made by Bulson in the 1950s [25]. Our treatment basically follows this, but is presented in terms of effective width. 7.4.2 Limitations on stiffener geometry The treatment assumes that a reinforced plate will buckle in the mode shown in Figure 7.16 taking the stiffener with it. For this assumption to be valid, the stiffener should be so proportioned as to be at least semicompact when considered as an outstand element on its own (Table 7.1); otherwise it will itself buckle prematurely. If the reinforced element is to be classified as fully compact, then the stiffener must be fully compact too. A further constraint arises in the case of beam flanges. Research by J.Rhodes at Glasgow University on light-gauge cold-rolled steel showed that a lipped outstand element forming the compression flange of a beam tends to be much less stable when the lip is outward facing. Some steel codes, therefore, require that the presence of any outward facing reinforcement should be ignored when considering the stability of such an element. A blanket restriction of this kind is unduly severe for aluminium, since the extrusion process enables one to design ‘chunkier’ reinforcement Figure 7.16 Assumed failure mode for reinforced elements. Copyright 1999 by Taylor & Francis Group. All Rights Reserved.
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Aluminium Design and Construction C
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First published 1999 by E & FN Spon
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2.2.1 Rolling mill practice 2.2.2 P
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5 Limit state design and limiting s
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8.2.6 Use of interpolation for semi
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10.3.2 Inertias for a section with
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Preface Aluminium is easily the sec
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List of symbols The following symbo
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uu, vv principal axes w effective s
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1.1.3 The industrial metal It is on
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where A is the section area (mm 2 )
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1.3.1. The good points about alumin
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Deflection Because of the lower mod
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1.4.4 Establishment of the alloys I
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1.5.2 New technology Most of alumin
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large span, where self-weight is a
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These tend to be in all-aluminium c
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Close-up of the M-dec system, which
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Aluminium glazing system for commer
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Nat West Media Centre, Lords Cricke
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The main requirements for the produ
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in which t and w are in mm. These a
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Figure 2.1 Extrusion process (direc
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Figure 2.2 Typical extrusion die. t
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Figure 2.6 ‘Semi-hollow’ profil
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especially the stronger alloys in t
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Figure 2.9 Conventional profiles. 2
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2.4 TUBES By tubes we mean hollow s
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CHAPTER 3 Fabrication 3.1 PREPARATI
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Figure 3.1 Alternative designs for
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Figure 3.2 Thread insert. a coil-sp
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3.3 ARC WELDING 3.3.1 Use of arc we
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adjusted. The technique is claimed
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For welds of minimum or fatigue qua
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Figure 3.5 Friction-stir welding: s
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are, and the designer/fabricator mu
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cartridge, and mixing takes place a
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3.7.4 Painting Alloys having durabi
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Where a range is given, as for the
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will be only slightly above that fo
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heating the metal to a temperature
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Table 4.4 Characteristics of differ
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softening in the heat-affected zone
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60 alloys, are: BSEN.485 plate and
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Firure 4.3 Nominal composition and
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popular alloys in the series are: 6
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Figure 4.6 Variation of tensile str
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undercarriages of aircraft. They ar
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Figure 4.11 Minimum stress-strain c
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AC.51400 This is another non-heat-t
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times that of the actual pits) prod
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The severity of bimetallic corrosio
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Nominal loading. Nominal loads are
Page 107 and 108: 2. Material factor (� m ). In the
Page 109 and 110: design does not, because stress at
Page 111 and 112: Table 5.2 Summary of limiting stres
Page 113 and 114: Figure 5.4 Plastic strain at workin
Page 115 and 116: example, a reduced value might be t
Page 117 and 118: The parameter � depends purely on
Page 119 and 120: CHAPTER 6 Heat-affected zone soften
Page 121 and 122: area of softening. With 7xxx-type m
Page 123 and 124: Figure 6.3 Typical hardness plots a
Page 125 and 126: 6.4 SEVERITY OF HAZ SOFTENING 6.4.1
Page 127 and 128: Figure 6.6 Categories of welded joi
Page 129 and 130: Figure 6.10 One-inch rule, extent o
Page 131 and 132: e allowed for in design by replacin
Page 133 and 134: Figure 6.13 Predicted area (A z ) o
Page 135 and 136: Figure 6.15 Overlapping HAZs. nomin
Page 137 and 138: In determining A zp , an appropriat
Page 139 and 140: failure plane in the HAZ, close to
Page 141 and 142: With MIG welding, an electrode-posi
Page 143 and 144: CHAPTER 7 Plate elements in compres
Page 145 and 146: (a) Compression member elements The
Page 147 and 148: Table 7.1 Classification of element
Page 149 and 150: Figure 7.4 Slender internal element
Page 151 and 152: Figure 7.7 shows curves of � ° p
Page 153 and 154: (7.9a) (7.9b) The strain gradient c
Page 155 and 156: (through the centroid) for ß S . F
Page 157: Figure 7.13 Outstands under strain-
Page 161 and 162: Figure 7.18 Stiffener location for
Page 163 and 164: Figure 7.20 Slender reinforced inte
Page 165 and 166: CHAPTER 8 Beams 8.1 GENERAL APPROAC
Page 167 and 168: 8.2.2 Section classification The di
Page 169 and 170: that for the gross section. It woul
Page 171 and 172: the usual manner. Line 1 in the fig
Page 173 and 174: 1. Fully compact sections. The limi
Page 175 and 176: Figure 8.8 Transverse and longitudi
Page 177 and 178: 8.3.4 Shear resistance of bars and
Page 179 and 180: Figure 8.12 Tension-field action. i
Page 181 and 182: Figure 8.14 Moment/shear interactio
Page 183 and 184: depending on the estimated degree o
Page 185 and 186: where a is the stiffener spacing an
Page 187 and 188: plates (if fitted), p v =limiting m
Page 189 and 190: ending moment diagram. Two cases ar
Page 191 and 192: Figure 8.23 Sections covered in Tab
Page 193 and 194: where: I yy , I vv =inertia about m
Page 195 and 196: post (Section 8.6.4) or by some oth
Page 197 and 198: Figure 8.26 Components of deflectio
Page 199 and 200: 9.1.2 Classification of the cross-s
Page 201 and 202: hole. Alternatively, it might fail
Page 203 and 204: Figure 9.2 Limiting stress p b for
Page 205 and 206: The determination of l involves a c
Page 207 and 208: Figure 9.6 Monosymmetric section. I
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Figure 9.9 Limiting stress p b for
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where s=� s /� t s =slenderness
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Figure 9.11 Type-R sections covered
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Figure 9.14 Four standardized profi
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9.7.2 Secondary bending in trusses
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Table 9.5 Necessary checks for memb
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Figure 9.18 Axial load with biaxial
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1. Tension members. The localized f
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Figure 10.1 Symmetric plastic bendi
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We now turn to monosymmetric sectio
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distance of its centroid from the n
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Figure 10.6 Elements of sections. I
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10.3.3 Product of inertia The produ
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Usually the conditions are such as
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Table 10.2 Torsion constant. Factor
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Figure 10.12 Warping. Conventional
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where b, t=element width and thickn
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10.5.3 Evaluation of warping When t
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For sections where the position of
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(10.31) where: e=distance that S li
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10.5.9 Asymmetric sections Before s
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CHAPTER 11 Joints This chapter cons
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the use of limiting stresses taken
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and the summation is made for all t
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Figure 11.3 Interaction diagram for
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k in order to give a fair compariso
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3. The design is satisfactory if fo
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When the method of surface preparat
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11.3.3 Weld force arising In many c
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Table 11.6 Limiting stress p w (N/m
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where p a =limiting stress for unwe
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Figure 11.11 Interaction diagram fo
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Manufacturers of structural adhesiv
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11.4.6 Creep Shear strength figures
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Figure 11.15 Effect of glue-line th
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Table 11.7 and Figure 11.17 provide
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11.4.11 Resistance calculations for
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high value reflects the various unc
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therefore usually presented in term
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For example: The loading spectrum i
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act on the structure. However, BS.8
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Figure 12.4 Crack propagation: (a)
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12.5 CLASSIFICATION OF DETAILS 12.5
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i.e. a joint extending in the same
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when the design life is low or when
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Methods (2) and (3) are difficult t
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it reverts to line 1. The slope s o
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Aluminium Design and Construction John Dwight

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