2007-08 - Aditya Birla Nuvo, Ltd

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ANNEXURE ‘B’ TO DIRECTORS’ REPORTv) Indo Gulf Fertilisers• Installation of Vapour Absorption Machine (VAM) for conservation of steam energy in processair compressor of Ammonia Plant.• Installation of Series Converter in Ammonia Plant to conserve steam energy.• The division is working on seven CDM projects. Out of these projects, five projects areregistered with United Nations Framework Convention on Climate Change (UNFCCC), andtwo projects are under registration.• It has identified a unique opportunity to avail benefits under Verified Emission Reduction(VER), which are GHG emission reductions certified not under the Mechanisms of the KyotoProtocol (CDM), but certified in a voluntary certification process.b) Additional Investments and Proposals, if any, being implemented for reduction of consumptionof Energy:i) Rayon Division• Replacement of old and inefficient motors of Rayon Plant.• Adoption of pressure control system with VFD on washing pump.• Installation of VFD on all the Chimney Exhaust Fans.• Replacement of the old and inefficient pumps by Energy Efficient Pumps in Air-washer.• To replace impeller of exhaust fans.ii) Insulator Division• Installation of AC drives and electronic ballast.• Provision of solar water heating system.• Rationalisation of motor capacity.• Timer installation for controlling running hours of the equipments.• Modifications in K-3 design to increase loading.• Hot air utilisation from old tunnel kiln to nearby secondary Dryers 25 and 26.• Modification of K-5 by increasing the height and conversion of brick lining to fibre lining.c) Impact of measures at (a) and (b) above for reduction of energy consumption and consequentimpact on the cost of production of goods:The above measures have resulted/will result in energy saving and consequent decrease in the costof production.Energy conservation measures taken in the Carbon Black Division have resulted in Zero flue gasleakage after renewal of SH Box refractory lining and steel structure.Energy conservation measures taken in Indo Gulf Fertilisers have resulted in reducing the energyconsumption in the fertiliser complex. Besides this, Energy conservation leads to reduction inconsumption of fossil fuel (natural gas/naphtha) and consequential reduction in CO 2gas emission, agreen house gas, thus abating global warming.d) Total Energy Consumption and Energy Consumption per Unit of Production as per prescribedForm – A:As per annexure attached.(70)
ANNEXURE ‘B’ TO DIRECTORS’ REPORTB. TECHNOLOGY ABSORPTIONEfforts made in technology absorption — as per Form B - given below:Form – B1. RESEARCH AND DEVELOPMENTa) Specific areas in which research & development (R&D) is being carried out:i) Rayon Division• Adoption of more efficient pulper in place of Mixer in Viscose.• Use of catalyst for depolymerisation in Viscose.• Strengthening of Viscose filtration.• Development for improved washing system.• De-bottlenecking of A.T. washing.ii) Insulator Division• New Product Development like 210 KN AC and 320 KN AC insulators.• Alternate fuel in Kiln (Coal Gas in Place of Special Kerosene Oil -SKO).• Development of Quartz less High Strength Alumina bodies for Hollow and Solid CoreProducts.• Development of Pitcher base body for low end products.• Modification in Kiln and Firing process to augment increased volume of Large bushings.• Development of vertical type Flood Glazing process for Hollow products.• New Product Development - 800 kV solid core as well High creep age solid core insulatorsfor 110/170/200/400 kV.iii) Indo Gulf Fertilisers• Energy conservation, waste recycling, and pollution control and quality improvement.• New Product Development, i.e., Zincated, Boronated and Sulfonated Urea.b) Benefits derived as a result of the above R&D:Improvement of process and productive capacity, better quality and marketability of products,development of new range of products, value addition in the existing products, enhancement ofproduct range, reduced effluent load, improved process control, improved customer satisfaction,development of eco-friendly products and reduction of cost of production, improved Company’simage and higher realisation.New Product Development has resulted in increase of market share and increase of customerbase. Moreover, conversion in Kilns from SKO to Coal Gas supplied from Dankuni coal complexhas resulted in cost savings as well as less environmental impact.In the year <strong>2007</strong>-<strong>08</strong>, Indo Gulf Fertilisers produced value added product, Neem Coated Urea, forthe farmers and marketed about 1.87 Lacs MT of Neem Coated Urea under the brand name“KRISHIDEV”. In a very short time, the Company established a leadership in the field of NeemCoated Urea.c) Future Plan of Action :i) Rayon Division• Enhance colour yarn quality.• Reduction in consumption ratios.• Improvement in intrinsic quality of yarn.• Reduction in energy consumption.• Development of specialty yarn.(71)
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Mr. G. D. Birla and Mr. Aditya Birl
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THE CHAIRMAN’S LETTER TO SHAREHOL
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THE CHAIRMAN’S LETTER TO SHAREHOL
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ADITYA BIRLA NUVO LIMITEDBOARD OF D
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FINANCIAL HIGHLIGHTS - STANDALONERs
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MANAGEMENT’S DISCUSSION AND ANALY
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CASH FLOW STATEMENT FOR THE YEAR EN
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AUDITORS’ REPORT ON THE CONSOLIDA
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CONSOLIDATED PROFIT & LOSS ACCOUNT
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SCHEDULES FORMING PART OF CONSOLIDA
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SEGMENT DISCLOSURES FOR THE YEAR EN
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CONSOLIDATED CASH FLOW STATEMENT AS
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ANNEXURE ‘1’ OF STATEMENT PURSU
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STATEMENT PURSUANT TO SECTION 212(8
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ANNEXURE ‘A’ OF STATEMENT U/S 2
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ANNEXURE ‘A’ OF STATEMENT U/S 2
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ADITYA BIRLA NUVO LIMITEDRegistered
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2007-08 - Aditya Birla Nuvo, Ltd

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