Operating instructions - EWM Hightec Welding GmbH

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Safety <strong>instructions</strong>GeneralWARNINGExplosion risk!Apparently harmless substances in closed containers may generate excessive pressurewhen heated.• Move containers with inflammable or explosive liquids away from the working area!• Never heat explosive liquids, dusts or gases by welding or cutting!Smoke and gases!Smoke and gases can lead to breathing difficulties and poisoning. In addition, solventvapour (chlorinated hydrocarbon) may be converted into poisonous phosgene due tothe ultraviolet radiation of the arc!• Ensure that there is sufficient fresh air!• Keep solvent vapour away from the arc beam field!• Wear suitable breathing apparatus if appropriate!Fire hazard!Flames may arise as a result of the high temperatures, stray sparks, glowing-hot partsand hot slag produced during the welding process.Stray welding currents can also result in flames forming!• Check for fire hazards in the working area!• Do not carry any easily flammable objects such as matches or lighters.• Keep appropriate fire extinguishing equipment to hand in the working area!• Thoroughly remove any residue of flammable substances from the workpiece beforestarting welding.• Only continue work on welded workpieces once they have cooled down.Do not allow to come into contact with flammable material!• Connect welding leads correctly!CAUTIONNoise exposure!Noise exceeding 70 dBA can cause permanent hearing damage!• Wear suitable ear protection!• Persons located within the working area must wear suitable ear protection!CAUTIONObligations of the operator!The respective national directives and laws must be observed for operation of themachine!• National implementation of the framework directive (89/391/EWG), as well as theassociated individual directives.• In particular, directive (89/655/EWG), on the minimum regulations for safety and healthprotection when staff members use equipment during work.• The regulations regarding work safety and accident prevention for the respective country.• Setting up and operating the machine according to IEC 60974-9.• Check at regular intervals that users are working in a safety-conscious way.• Regular checks of the machine according to IEC 60974-4.10099-005234-EW50116.04.2012
Safety <strong>instructions</strong>GeneralCAUTIONDamage due to the use of non-genuine parts!The manufacturer's warranty becomes void if non-genuine parts are used!• Only use system components and options (power sources, welding torches, electrodeholders, remote controls, spare parts and replacement parts, etc.) from our range ofproducts!• Only insert and lock accessory components into the relevant connection socket when themachine is switched off.Damage to the machine due to stray welding currents!Stray welding currents can destroy protective earth conductors, damage equipment andelectronic devices and cause overheating of components leading to fire.• Make sure all welding leads are securely connected and check regularly.• Always ensure a proper and secure electrical connection to the workpiece!• Set up, attach or suspend all conductive power source components like casing, transportvehicle and crane frames so they are insulated!• Do not place any other electronic devices such as drillers or angle grinders, etc., on thepower source, transport vehicle or crane frames unless they are insulated!• Always put welding torches and electrode holders on an insulated surface when they arenot in use!Mains connectionRequirements for connection to the public mains networkHigh-performance machines can influence the mains quality by taking current from the mainsnetwork. For some types of machines, connection restrictions or requirements relating to themaximum possible line impedance or the necessary minimum supply capacity at the interfacewith the public network (Point of Common Coupling, PCC) can therefore apply. In this respect,attention is also drawn to the machines' technical data. In this case, it is the responsibility ofthe operator, where necessary in consultation with the mains network operator, to ensure thatthe machine can be connected.099-005234-EW50116.04.201211
Page 1 and 2: Operating instructionsWelding machi
Page 4 and 5: ContentsNotes on the use of these o
Page 6 and 7: ContentsNotes on the use of these o
Page 8 and 9: Safety instructionsExplanation of i
Page 12 and 13: Safety instructionsGeneralCAUTIONEM
Page 14 and 15: Safety instructionsTransport and in
Page 16 and 17: Intended useApplications3 Intended
Page 18 and 19: Machine description - quick overvie
Page 26 and 27: Design and functionGeneral5 Design
Page 28 and 29: Design and functionWelding torch co
Page 30 and 31: Design and functionMains connection
Page 32 and 33: Design and functionShielding gas su
Page 34 and 35: Design and functionMIG/MAG welding5
Page 40 and 41: Design and functionMIG/MAG welding
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Page 44 and 45: Design and functionMIG/MAG weldingA
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Design and functionMIG/MAG weldingS
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Design and functionMIG/MAG welding5
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Design and functionMIG/MAG weldingD
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Design and functionMIG/MAG weldingE
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Design and functionTIG welding5.10.
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Design and functionTIG weldingNon-l
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Design and functionTIG weldingLatch
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Design and functionMMA welding5.11
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Design and functionMMA welding5.11.
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Maintenance, care and disposalGener
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Maintenance, care and disposalDispo
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Rectifying faultsError messages (po
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Rectifying faultsResetting JOBs (we
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Rectifying faultsVent coolant circu
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Technical dataPhoenix 401 Concept p
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Replaceable partsWire feed rollers1
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Fülldraht / Flux-CoredMassivdraht
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