Operating instructions - EWM Hightec Welding GmbH

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Rectifying faultsError messages (power source)7.2 Error messages (power source)NOTEA welding machine error is indicated by an error code being displayed (see table) on thedisplay on the machine control.In the event of a machine error, the power unit is shut down.The display of possible error numbers depends on the machine version(interfaces/functions).• Document machine errors and inform service staff as necessary.• If multiple errors occur, these are displayed in succession.Error Category Possible causeRemedya) b) c)Error 1(Ov.Vol)Error 2(Un.Vol)Error 3(Temp)Error 4(Water)Error 5(Wi.Spe)Error 6(gas)Error 7(Se.Vol)Error 8(no PE)Error 9(fast stop)Error 10(no arc)Error 11(no ign)Error 14(no DV)Error 15(DV2?)Error 16(VRD)- - x Mains overvoltage- - x Mains undervoltagex - - Welding machine excesstemperatureCheck the mains voltages and compare withthe connection voltages of the weldingmachineAllow the machine to cool down (mainsswitch to "1")- - x Low coolant level Top off the coolantLeak in the coolant circuit >rectify the leak and top off the coolantCoolant pump is not working > check excesscurrent trigger on air cooling unitx - - Wire feeder, speedometererrorCheck the wire feederspeedometer is not issuing a signal,M3.00 defective > inform Servicex - - Shielding gas error Check shielding gas supply (for machineswith shielding gas monitoring)- - x Secondary excess voltage Inverter error > inform Service- - x Earth fault between weldingwire and earth line•(Phoenix 330 only)x - - Fast cut-outtriggered by BUSINT X11 orRINT X12- x - Arc breaktriggered by BUSINT X11 orRINT X12- x - Ignition fault after 5 striggered by BUSINT X11 orRINT X12- x - Wire feeder not detected.Control cable not connected.Incorrect ID numbersassigned during operationwith multiple wire feeders.- x - Wire feeder 2 not detected.Control cable not connected.- - x VRD (open circuit voltagereduction error)Separate the connection between thewelding wire and casing or an earthed objectRectify error on robotCheck wire feedingCheck wire feedingCheck cable connectionsCheck assignment of ID numbers (see the"Changing ID number of wire feeder"chapter)Check cable connectionsInform ServiceLegend for categories (error reset)a) The error message will disappear once the error has been rectified.92099-005234-EW50116.04.2012
Rectifying faultsError messages (power source)b) The error message can be reset by pressing a key button:Welding machine controlKey buttonRC1 / RC2ExpertCarExpert / Progress (M3.11)alpha Q / Concept / Basic / Basic S / Synergic / not possibleSynergic S / Progress (M3.71)c) The error message can only be reset by switching the machine off and on again.The shielding gas error (Err 6) can be reset by pressing the "Welding parameters" key button.099-005234-EW50116.04.201293
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Operating instructionsWelding machi
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ContentsNotes on the use of these o
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ContentsNotes on the use of these o
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Safety instructionsExplanation of i
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Safety instructionsGeneralWARNINGEx
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Safety instructionsGeneralCAUTIONEM
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Safety instructionsTransport and in
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Intended useApplications3 Intended
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Machine description - quick overvie
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Design and functionGeneral5 Design
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Design and functionWelding torch co
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Design and functionMains connection
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Design and functionShielding gas su
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Design and functionMIG/MAG welding5
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Design and functionMIG/MAG welding
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Page 78 and 79: Design and functionTIG welding5.10.
Page 80 and 81: Design and functionTIG weldingNon-l
Page 82 and 83: Design and functionTIG weldingLatch
Page 84 and 85: Design and functionMMA welding5.11
Page 86 and 87: Design and functionMMA welding5.11.
Page 88 and 89: Maintenance, care and disposalGener
Page 90 and 91: Maintenance, care and disposalDispo
Page 94 and 95: Rectifying faultsResetting JOBs (we
Page 96 and 97: Rectifying faultsVent coolant circu
Page 98 and 99: Technical dataPhoenix 401 Concept p
Page 100 and 101: Replaceable partsWire feed rollers1
Page 102 and 103: Fülldraht / Flux-CoredMassivdraht
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Operating instructions - EWM Hightec Welding GmbH

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