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Materials for engineering, 3rd Edition - (Malestrom)

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4.3 Ceramic materials<br />

Glasses and ceramics 139<br />

It is possible to classify ceramic materials into three groups:<br />

1. Natural ceramics. Stone is the oldest of all constructional materials and<br />

one may distinguish limestone (largely CaCO 3 ) and granite (aluminium<br />

silicates). Their mechanical properties are summarized in Table 4.2.<br />

2. Domestic ceramics. Pottery, porcelain, tiles and structural and refractory<br />

bricks are all in this category. These so-called vitreous ceramics are<br />

made from clays which are <strong>for</strong>med in the plastic state then dried so they<br />

lose their plasticity and acquire enough strength to be handled <strong>for</strong> firing.<br />

Firing between 800 and 1200 °C leads to a microstructure which, on<br />

cooling, consists of crystalline phases (mostly silicates) in a glassy matrix<br />

based on silica (Fig. 4.2). The structure contains up to 20% porosity and<br />

many microcracks, but a glaze may be applied to seal the surface pores.<br />

The mechanical properties of porcelain are shown in Table 4.2.<br />

3. Engineering Ceramics. A number of high per<strong>for</strong>mance <strong>engineering</strong><br />

ceramics are now produced. These are essentially simple compounds<br />

Table 4.2 Mechanical properties of some ceramics<br />

Ceramic Young’s Compressive Modulus of<br />

modulus (GPa) strength (MPa) rupture (MPa)<br />

Limestone 63 30–80 20<br />

Granite 60–80 65–150 23<br />

Porcelain 70 350 45<br />

4.2 SEM micrograph of porcelain specimen: dark quartz crystals are<br />

outlined in glassy regions which surround them; the fine light grey<br />

crystals are of mullite. (Courtesy Dr P. F. Messer and H. E. Okojie.)

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