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Materials for engineering, 3rd Edition - (Malestrom)

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144<br />

<strong>Materials</strong> <strong>for</strong> <strong>engineering</strong><br />

O 2–<br />

Zr 4–<br />

4.6 Cubic crystal structure of zirconia.<br />

results in a cubic crystal structure that is stable over the complete temperature<br />

range and does not undergo a phase trans<strong>for</strong>mation. This is referred to as<br />

stabilized zirconia.<br />

Stabilized zirconia has a low fracture toughness and a poor resistance to<br />

impact. By not adding enough CaO, MgO or Y 2 O 3 to stabilize the ZrO 2<br />

completely and by careful control of processing, mixtures of the stabilized<br />

cubic phase and the metastable tetragonal phase that have very high fracture<br />

toughness are achieved. This type of material is referred to as partially<br />

stabilized zirconia (PSZ).<br />

Trans<strong>for</strong>mation toughening<br />

A suitable microstructure consists of a matrix of cubic zirconia containing a<br />

dispersion of particles of metastable tetragonal zirconia. The trans<strong>for</strong>mation<br />

of the small zirconia particles from tetragonal to monoclinic zirconia is<br />

inhibited by the elastic constraint of the surrounding matrix. Ahead of a<br />

propagating crack in such a material, there is a dilatational stress field; this<br />

interacts with the constraining stress field around a metastable particle and<br />

initiates trans<strong>for</strong>mation. Trans<strong>for</strong>mation will occur to some distance within<br />

the stress field and, thus, behind the crack tip, there will be a wake or process<br />

zone of trans<strong>for</strong>med particles (Fig. 4.7). The volume expansion of these<br />

particles acts as a crack closure strain and thus reduces the stress intensity at<br />

the crack tip. This means that a further stress has to be imposed to continue<br />

crack propagation and the failure stress (and hence the toughness) increases.<br />

Partially stabilized zirconia can have fracture strengths of about 600 MPa<br />

with fracture toughnesses of around 8–9 MPa m 1/2 .

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