Materials for engineering, 3rd Edition - (Malestrom)
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Glasses and ceramics 147<br />
temperatures >1720 K. The process is conducted in a nitrogen atmosphere<br />
and the product contains little porosity, although there is a proportion of<br />
residual silicon in the microstructure, which limits the high temperature<br />
strength of the material. Strengths superior to RBSN may be achieved, although<br />
considerable scatter in strength is found.<br />
Sintered silicon carbide (SSC) is prepared from fine powders, using boron<br />
and carbon as sintering aids. Properties are marginally better than <strong>for</strong> RSSC,<br />
although the growth of coarse (>50 µm) grains during sintering is a strengthlimiting<br />
factor.<br />
4.4 Cement and concrete<br />
Concrete is a composite material made up of a matrix of cement into which<br />
is embedded particles of sand and aggregate: the cement provides a means of<br />
binding together low cost sand and gravel into a product of <strong>engineering</strong><br />
value. The mix must contain enough cement to coat all the aggregate particles<br />
and to fill the spaces between them. The aggregate should consist of a range<br />
of gravel particle sizes, so that the smaller particles help to fill the spaces<br />
between the larger particles, thus reducing the amount of cement required,<br />
Fig. 4.8.<br />
Portland cement (OPC) is the most important of the binders used in<br />
concrete. It was patented in the 1820s and so named because its colour<br />
resembles that of the natural limestone found at Portland in Dorset. It is<br />
made by firing a suitable mixture of clay and chalk and then grinding the<br />
product to a fine powder. It consists of a mixture of particles of ionically<br />
bonded solids; its constitution (in weight %) is as follows, with a contracted<br />
symbol shown in brackets to represent some of the compounds:<br />
4.8 Graded aggregate in a matrix of cement.