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Materials for engineering, 3rd Edition - (Malestrom)

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152<br />

<strong>Materials</strong> <strong>for</strong> <strong>engineering</strong><br />

larger, they will cause some reduction in the strength of the cement. The<br />

major problem with porosity, however, arises from air bubbles resulting<br />

from poor processing or pockets of water. These can be up to 1 mm in size<br />

and can propagate under stress leading to premature failure of the component,<br />

in accordance with the Griffith equation (equation [2.12]).<br />

The porosity is essentially dependent upon the water/cement ratio, an<br />

increase in which causes the strength of the cement to decrease. As the<br />

amount of water increases above that necessary <strong>for</strong> the complete hydration<br />

of the cement mixture, it produces a more porous structure, resulting in a<br />

decrease in strength (Fig. 4.13). The amount of air in the concrete also<br />

affects strength, but to a lesser extent.<br />

In compression, a single large flaw is not fatal (as it is in tension). In a<br />

compression test, cracks inclined to the compression axis experience a shear<br />

stress which causes them to propagate stably. They twist out of their original<br />

orientation to propagate parallel to the compression axis. They eventually<br />

interlink to <strong>for</strong>m a crush zone which develops at an angle of 30° to the<br />

compression axis. The <strong>for</strong>m of the resultant stress–strain curve is as shown<br />

in Fig. 4.14.<br />

Effect of the aggregate<br />

The size and shape of the aggregate and the aggregate/cement ratio all affect<br />

60<br />

50<br />

Compressive strength (MN m –2 )<br />

40<br />

30<br />

20<br />

10<br />

0<br />

0.3 0.6 0.9 1.2<br />

Water/cement ratio by weight<br />

4.13 Compressive strength vs. water/cement ratio.

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