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Materials for engineering, 3rd Edition - (Malestrom)

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Organic polymeric materials 163<br />

cold mould closes around it (Fig. 5.3). The top of the parison is snipped off<br />

by the closing of the mould and the bottom becomes the mouth of the bottle.<br />

Air is injected and the inflated parison solidifies in the mould which then<br />

opens to eject the bottle and the whole cycle is repeated.<br />

5.3 Directionality of properties<br />

The methods used to fabricate polymers have a strong influence on the<br />

properties and per<strong>for</strong>mance of the product. The variations in properties are<br />

largely associated with the differences in molecular orientation in the<br />

manufactured object. Molecules in the melted polymer flow in a non-Newtonian<br />

manner and tend to line up in the direction of flow. Molecules in thermoplastic<br />

polymers are much longer than those in the unreacted liquid resin precursors<br />

to thermosets.<br />

The orientation effect in the injection moulding of thermoplastics is frozen<br />

as the melt solidifies upon cooling. The resulting tensile strength in the direction<br />

of molecular alignment is much greater than that in the cross-flow direction.<br />

5.4 Mechanical properties<br />

We will categorize the mechanical properties of polymers by stiffness, strength,<br />

and toughness. Figure 5.4 shows schematic stress–strain curves obtained at<br />

room temperature <strong>for</strong> the main classes of polymer. Curve 1 shows the longrange<br />

elasticity typical of elastomers. These are wholly amorphous polymers,<br />

but the chains are lightly cross-linked so that the large extensions are wholly<br />

recoverable.<br />

Extruded<br />

tube<br />

Parison<br />

Moulding<br />

Split mould<br />

5.3 Blow moulding of plastic bottles.<br />

Compressed<br />

air

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